Technical library
Understand the material condition and the evidence behind a selection.
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How to read aluminium material data
Keep alloy, temper, product form and test condition together when comparing properties.
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6061 vs 6063: select the supplied condition
Compare structural requirements, exposed surfaces and fabrication before choosing an extrusion alloy.
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6061 vs 6082: comparison does not establish equivalence
An alternative alloy must be assessed against the exact product specification and manufacturing condition.
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Aluminium temper designations
Read the processing condition after the alloy number; validate detailed tempers for the specific alloy and form.
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Theoretical aluminium weight and purchasing mass
Use actual dimensions and an appropriate density, then account separately for tolerances, corners, coatings and packing.
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Aluminium recycling and alloy control
Sorting and chemistry control remain essential when scrap returns to the material supply chain.
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Selecting aluminium bus conductors
Balance conductivity, mechanical condition, connection design and temperature.
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From bauxite to alumina: understand the refinery boundary
Ore extraction and chemical refining supply aluminium oxide, rather than finished aluminium metal.
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Primary smelting: metal production before alloy manufacture
Electrolysis, electricity supply and casthouse alloying are separate questions in primary-metal procurement.
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Choose a casting route around the component
Distinguish shaped castings from billet and slab feedstock before comparing manufacturing offers.
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Direct chill casting: qualify the feedstock and its process
DC casting research illustrates why alloy, geometry and validated operating conditions must stay together.
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Rolling sheet, plate and foil: buy the final condition
Thickness reduction is part of a route that also determines flatness, surface and material condition.
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Extrusion design: integrate the profile and its fabrication
A constant profile is only the start of a finished component specification.
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Drawing tube and wire: define geometry and condition together
Drawing is a further manufacturing step, with inspection requirements distinct from the starting extrusion.
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Forging: match the route to the part and inspection plan
Open dies, impression dies and rolled rings solve different geometry and production questions.
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CNC machining: specify datums, finishing and verification
Machine capability matters only when it connects to the component drawing and acceptance method.
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Forming and bending: qualify the complete geometry
Material condition, section and acceptance need to be assessed together for formed aluminium.
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Welding and brazing: choose a qualified joining route
The parent alloy, filler, joint design and final condition govern the finished joint.
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Heat treatment and cold work: specify the delivered condition
Strengthening routes differ, and the temper must follow the complete manufacturing sequence.
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Anodizing and coatings: specify the visible and functional result
Finish selection includes preparation, colour, contact locations, inspection and service exposure.
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Corrosion selection: evaluate the assembly and exposure
An alloy recommendation needs the service environment, joints, drainage and maintenance context.
Manufacturing and processing
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