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Corrosion-resistant, weldable tube

5052 Aluminium Tube

5052 aluminium tube is a magnesium-alloyed, non-heat-treatable tube that is roughly twice as strong as 3003 in the annealed state, with very good resistance to seawater and fuels and excellent fatigue strength for its class. It is the standard choice for aircraft fuel and low-pressure hydraulic lines, marine tubing and bent tube assemblies. Metline supplies 5052 drawn seamless and extruded tube in O, H32, H34 and H38, worldwide.

5052 aluminium drawn seamless tubes for fuel and hydraulic lines
Alloy
5052 (Al-2.5Mg-Cr)
Tempers
O, H32, H34, H38, H112
Process
Drawn seamless, extruded
Standards
ASTM B210 · AMS 4069 · AMS 4070
Overview

What is 5052 aluminium tube?

5052 contains about 2.5 % magnesium and 0.25 % chromium. Magnesium in solid solution makes it the strongest of the common non-heat-treatable tube alloys after 5083 and 5086, and chromium protects it against stress corrosion. Strength comes from cold work, designated by H3x tempers that include a stabilising treatment.

Tube made from 5052 sits in a useful middle ground. It is strong and tough enough for fuel, oil and hydraulic lines that vibrate, yet ductile enough in the annealed O temper to be bent, flared and beaded into complex routings. It does not depend on heat treatment, so welding and brazing do not destroy a carefully aged temper as they do with 6061; the weld zone simply returns to O-temper strength, which is still higher than most other non-heat-treatable alloys.

Its corrosion resistance is excellent in marine atmospheres, salt spray and many fuels and hydraulic fluids, which is why aircraft fuel and vent lines, boat fuel and water lines and offshore instrument tubing are commonly 5052. Annealed drawn seamless 5052 tube is specified for aerospace under AMS 4069 (close tolerance) and AMS 4070.

Chemical composition

5052 chemical composition (wt %)

Registered limits for 5052, matching EN AW-5052 (AlMg2.5) under EN 573-3.

ElementMinimumMaximumRole in the alloy
Silicon (Si)—0.25Impurity
Iron (Fe)—0.40Impurity
Copper (Cu)—0.10Kept low for corrosion resistance
Manganese (Mn)—0.10Impurity
Magnesium (Mg)2.22.8Solid-solution strengthening; seawater resistance
Chromium (Cr)0.150.35Grain control; resistance to stress corrosion
Zinc (Zn)—0.10Impurity
Others, each / total—0.05 / 0.15
Aluminium (Al)Remainder
Mechanical & physical properties

Mechanical properties of 5052 tube by temper

Typical values from Aluminum Association and ASM data. Minimums for drawn tube are set by ASTM B210 (and AMS 4069/4070 for O-temper aerospace tube), and for extruded tube by ASTM B221 and B241.

TemperConditionTensile strengthYield strengthElongationHardness
OAnnealed193 MPa / 28 ksi90 MPa / 13 ksi25 %47 HB
H32Quarter hard, stabilised228 MPa / 33 ksi193 MPa / 28 ksi12 – 18 %60 HB
H34Half hard, stabilised262 MPa / 38 ksi214 MPa / 31 ksi10 – 14 %68 HB
H36Three-quarter hard276 MPa / 40 ksi241 MPa / 35 ksi8 – 10 %73 HB
H38Full hard, stabilised290 MPa / 42 ksi255 MPa / 37 ksi7 – 8 %77 HB

Physical properties (typical)

Density
2.68 g/cm³
Modulus of elasticity
70.3 GPa
Fatigue strength (H32, 5×10⁸ cycles)
117 MPa
Thermal conductivity
138 W/m·K
Electrical conductivity
35 % IACS
Thermal expansion (20 – 100 °C)
23.8 µm/m·°C
Melting range
607 – 649 °C
Tempers

Choosing a 5052 tube temper

O

Annealed for bending, flaring and beading. The temper of aerospace fuel and hydraulic line tube to AMS 4069 and 4070.

H32

Light cold work plus stabilisation: a good compromise for straight runs that still need moderate bends.

H34

Stiffer and stronger, for straight tube, handrails and structural uses.

H38

Full hard for maximum strength in straight lengths, such as antenna and instrument tubing.

H112

Extruded tube as pressed, for larger diameters and heavier walls.

Why "H3x"?

The 3 means the tube was stabilised by low-temperature heating after cold work, which prevents the gradual softening that 5xxx alloys otherwise show at room temperature.

Standards

Specifications and equivalents

SystemDesignationTube specification
SAE AMS5052-O drawn seamlessAMS 4069 (close tolerance), AMS 4070; AMS-WW-T-700/4
ASTM / ASME5052B210 (drawn seamless), B234 (heat-exchanger tube), B221 and B241 (extruded), B483
UNSA95052—
European (EN)EN AW-5052 (AlMg2.5)EN 754-2, EN 755-2
German Werkstoff3.3523—
Japan (JIS)A5052JIS H4080 (A5052TD, A5052TE)
Supply range

Common sizes and weight

Fluid-line tube is usually ordered in fractional-inch ODs with decimal-inch walls. Weight uses 2.68 g/cm³.

OD (in)Wall (in)OD × wall (mm)kg/mlb/ft
0.1250.0283.17 × 0.710.0150.010
0.18750.0284.76 × 0.710.0240.016
0.250.0356.35 × 0.890.0410.027
0.31250.0357.94 × 0.890.0530.035
0.3750.0359.52 × 0.890.0650.043
0.50.04912.70 × 1.240.1200.081
0.6250.04915.88 × 1.240.1530.103
0.750.05819.05 × 1.470.2180.146
10.06525.40 × 1.650.3300.222
1.250.08331.75 × 2.110.5260.354
1.50.09538.10 × 2.410.7250.487
20.12550.80 × 3.171.2730.855

Supply range

Drawn seamless
Small-bore line tube to medium diameters; AMS 4069/4070 walls 0.25 – 11.43 mm
Extruded
Larger diameters and heavy walls in H112 or O
Shapes
Round, square, rectangular and oval to order
Lengths
Straight lengths, cut pieces or O-temper coils
Working with 5052

Bending, flaring, welding and finishing

Bending

O-temper tube bends to tight radii on rotary-draw benders; H32 accepts moderate bends. Use mandrels on thin walls.

Flaring and beading

Accepts 37° flares and hose beads for fittings without cracking in O temper.

Welding

TIG and MIG weld well with ER5356 (higher strength, better colour match) or ER5554 for elevated temperature service. Avoid ER4043 if anodising.

Brazing

Not recommended: the magnesium content interferes with flux-based brazing. Use 3003 if brazing is required.

Machining

Fair; harder tempers machine better than O. Use sharp tools and lubricant.

Finishing

Anodises well with good colour uniformity; takes paint and powder coatings.

Applications

Where 5052 tube is used

  • Aerospace: fuel, oil, vent and low-pressure hydraulic lines in annealed drawn tube
  • Marine: fuel and water lines, rails, T-tops and fittings on boats
  • Automotive and motorsport: fuel and coolant lines, intercooler pipework
  • Industrial: instrument and pneumatic tubing, chemical lines, pressure gauge tube
  • Structures and furniture: handrails, ladders and outdoor furniture near the coast
Comparison

5052 tube compared with 3003, 5083 and 6061

Property3003-O5052-O5083-O6061-T6
Typical tensile strength110 MPa193 MPa290 MPa310 MPa
Seawater resistanceGoodExcellentExcellentFair–good
Weld-zone strengthO levelO level (unchanged)O level (unchanged)Large drop from T6
BrazeableYesNoNoLimited
Typical useHeat exchangersFuel and marine linesMarine, cryogenic pipeStructural tube

More on the trade-offs: 5052 vs 6061.

Ordering

How to order 5052 tube

  1. SpecifyTemper, OD and wall, length or coil, specification and revision (e.g. AMS 4070, ASTM B210), quantity.
  2. QuoteWe confirm availability, tolerance class, testing and delivery terms (EXW, FOB, CIF or DAP).
  3. ShipCapped tube in crates with an EN 10204 3.1 certificate and lot traceability.
Sources

References and standards

  1. SAE AMS 4069 – Drawn Round Seamless Tubing, Close Tolerance, 5052-O
  2. SAE AMS 4070 – Drawn Round Seamless Tubing, 5052-O
  3. ASTM B210/B210M – Drawn Seamless Tubes
  4. ASTM B241/B241M – Seamless Pipe and Seamless Extruded Tube
  5. ASM International – Properties of Wrought Aluminium Alloys: 5052
FAQ

5052 aluminium (aluminum) tube: frequently asked questions

Is 5052 tube good for hydraulic lines?

Yes, for low and medium pressure lines. Annealed drawn seamless 5052 tube to AMS 4069 or 4070 is widely used for aircraft fuel, oil and low-pressure hydraulic lines. High-pressure aircraft hydraulics normally use 6061-T6 tube, titanium or stainless steel.

Can 5052 tube be welded?

Yes, by TIG or MIG with ER5356 filler. Because 5052 is not heat-treated, welds keep O-temper strength, about 193 MPa tensile, with no large loss.

Can 5052 tube be brazed?

Generally no. Its magnesium content makes flux brazing unreliable. Use 3003 tube for brazed heat exchangers.

What is the difference between 5052-O and 5052-H32 tube?

O is fully annealed (about 193 MPa tensile) for maximum bendability. H32 is lightly cold worked and stabilised (about 228 MPa tensile), stiffer and better for straight runs.

Is 5052 tube suitable for seawater?

Yes. It has excellent resistance to seawater and marine atmospheres and is common on boats. For heavy structural marine pipe, 5083 or 5086 offer more strength.

Do you supply 5052 tube internationally?

Yes. Metline supplies 5052 tube worldwide with mill certificates and export packing.

Need 5052 tube?

Send size, temper, specification, quantity and destination for availability and a delivered price.