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Formable general-purpose wire

3003 Aluminium Wire

3003 aluminium wire is a manganese-alloyed wire that is about 20 % stronger than pure aluminium wire while keeping excellent formability, weldability and corrosion resistance. It is used for low-strength rivets, cold-headed parts, mesh and screens, tie and binding wire, springs for light duty and decorative or craft work. Metline supplies 3003 wire in soft to hard tempers, in coils, spools or straight lengths, to customers worldwide.

3003 aluminium wire coils in bright drawn finish
Alloy
3003 (Al-Mn-Cu)
Tempers
O, H12, H14, H16, H18
Diameter
0.5 – 12 mm
Standards
ASTM B211 · EN 573-3 · JIS H4040
Overview

What is 3003 aluminium wire?

3003 is the most widely used non-heat-treatable aluminium alloy. About 1.2 % manganese and a little copper raise its strength above 1100 commercially pure aluminium, while ductility and corrosion resistance remain very high.

Because 3003 cannot be strengthened by heat treatment, its strength in wire form is set by cold drawing. Each pass through a drawing die work-hardens the metal, so the same alloy can be supplied dead soft (O temper) for wrapping, twisting and severe cold heading, or hard drawn (H18) for straight, springy wire. Intermediate tempers such as H14 give a balance of stiffness and bendability for mesh and formed parts.

Typical uses take advantage of that formability. Soft 3003 wire is cold-headed into rivets and small parts that need moderate strength and good corrosion resistance, knitted or woven into mesh, used for tie and binding wire, and sold as craft and jewellery wire because it bends easily and anodises in bright colours. Half-hard and hard wire is used for formed clips, light springs, hooks, hangers and wire forms. It also welds and brazes easily, unlike most higher-strength alloys.

Chemical composition

3003 chemical composition (wt %)

ElementMinMaxRole
Silicon (Si)—0.6Impurity
Iron (Fe)—0.7Impurity
Copper (Cu)0.050.20Small strength increase
Manganese (Mn)1.01.5Main strengthening element
Zinc (Zn)—0.10
Others each / total—0.05 / 0.15
AluminiumRemainder

Aluminum Association limits; EN AW-3003 (AlMn1Cu) in EN 573-3 is aligned. The Chinese grade 3A21 is similar but has no copper addition.

Mechanical & physical properties

Mechanical properties of 3003 wire by temper

Typical values are shown; minimum and maximum limits for each temper are set by the order specification and appear on the mill certificate. Elongation in fine wire is measured over a short gauge and can differ from sheet values.

TemperTensile strengthYield strengthCharacter
O (annealed)110 MPa / 16 ksi40 MPa / 6 ksiDead soft; heading, twisting, wrapping
H12 (quarter hard)130 MPa / 19 ksi125 MPa / 18 ksiSoft but holds shape
H14 (half hard)150 MPa / 22 ksi145 MPa / 21 ksiMesh, formed parts, general use
H16 (three-quarter hard)180 MPa / 26 ksi170 MPa / 25 ksiStiffer formed parts
H18 (full hard)200 MPa / 29 ksi185 MPa / 27 ksiStraight, springy wire

Physical properties

Density
2.73 g/cm³
Elastic modulus
68.9 GPa
Thermal conductivity
about 193 W/m·K (O), lower when hard drawn
Electrical conductivity
about 50 % IACS (O), about 40 % IACS (H18)
Thermal expansion
23.2 µm/m·°C
Melting range
643 – 654 °C

3003 is not a conductor alloy; for electrical wire use 1350 or 6101, which have far higher conductivity.

Standards & equivalents

Standards and equivalents

SystemDesignation / standardCovers
ASTMB211 / B211MRolled or cold-finished bar, rod and wire
ASTMB316 / B316MRivet and cold-heading wire, where 3003 is ordered for heading
UNSA93003
EuropeEN AW-3003 (AlMn1Cu), 3.0517EN 573-3 chemistry; EN 1301 drawn wire
JapanA3003WJIS H4040
China (similar)3A21GB/T 3190
Supply range

3003 wire sizes and weights

Supply range

Diameter
About 0.5 – 12 mm; gauge sizes (AWG / SWG) on request
Shapes
Round standard; flat, square and half-round wire on request
Supply form
Spools, level-wound coils, loose coils or straight lengths
Finish
Bright drawn, anodised in colours, or lubricated for heading

Weight of round 3003 wire in kg per 1000 m = 0.785 × d² × 2.73, with d in mm.

Diameter (mm)kg per 1000 mMetres per kg
0.50.541865.6
0.81.37728.7
12.14466.4
1.65.49182.2
28.58116.6
2.513.4074.6
319.3051.8
3.221.9645.5
434.3129.1
4.849.4020.2
553.6018.7
677.1913.0
6.3586.4611.6
8137.227.3
10214.414.7
12308.763.2
Quality & inspection

Inspection and certification

Typical checks

Dimensional
Diameter and ovality along the coil
Mechanical
Tensile strength and elongation to the temper limits
Formability
Wrap or heading test for cold-heading wire
Surface
Freedom from seams, scratches and oxide; even colour for anodised wire
Certificate
EN 10204 3.1 mill test certificate

For automated wire-forming or heading machines, coil weight, winding pattern and cast (the natural curvature of wire from the coil) affect productivity as much as the alloy itself. State them on the order if your machines need them.

Working with 3003

Forming, joining and finishing 3003 wire

Cold heading

O and H12 wire heads well into rivets and small parts; strength rises with the cold work of heading.

Bending and weaving

Bends without cracking even in H14; suitable for mesh, baskets, clips and wire forms.

Welding and brazing

Welds readily by TIG and MIG and can be brazed or soldered with suitable fluxes.

Annealing

Hard wire can be softened by annealing at about 415 °C.

Anodising

Takes clear and dyed anodic coatings, popular for decorative and craft wire.

Corrosion

Very good in atmospheric service and fresh water; better than 2xxx and similar to 1100.

Applications

Applications of 3003 wire

  • Rivets and cold-headed parts: low-strength rivets and small parts where corrosion resistance matters
  • Mesh and screens: woven and knitted mesh, filters and guards
  • Tie and binding wire: horticulture, packaging and bundling
  • Wire forms: clips, hooks, hangers, handles and light springs
  • Craft and decorative: jewellery, sculpture, floristry and anodised colour wire
  • Heat-exchanger and HVAC accessories: supports and formed parts that match 3003 tube and fin
Comparison

3003 wire vs 1100, 5052 and 6061 wire

1100-H143003-H145052-H326061-T6
Typical tensile125 MPa150 MPa230 MPa310 MPa
Heat-treatableNoNoNoYes
FormabilityExcellentExcellentGoodFair in T6
Corrosion resistanceExcellentVery goodExcellent (marine)Good
Typical useConductive, chemicalGeneral forming, meshMarine, rivetsStructural fasteners
Ordering

How to order 3003 wire

  1. SpecifyAlloy and temper (for example 3003-H14, 2.0 mm, 25 kg coils), section size and wall thickness, length, quantity and the governing standard (ASTM B211, EN 1301 or JIS H4040). A drawing helps for cut parts.
  2. QuoteWe confirm availability, tolerances, certification and delivery terms (EXW, FOB, CIF or DAP) for your destination.
  3. ProcessMaterial is cut to length, de-burred and, if you ask, bent, machined or finished before packing.
  4. DocumentEach shipment carries a mill test certificate to EN 10204 3.1 with chemistry and tensile results, plus the packing list. Third-party inspection can be arranged.
  5. ShipBundled with end caps and interleaving or packed in seaworthy wooden cases, then shipped by sea or air.
Sources

References and standards

  1. ASTM B211/B211M – Aluminum and Aluminum-Alloy Rolled or Cold-Finished Bar, Rod, and Wire
  2. ASTM B316/B316M – Aluminum and Aluminum-Alloy Rivet and Cold-Heading Wire and Rods
  3. EN 573-3 – Aluminium and aluminium alloys: chemical composition and form of wrought products
  4. EN 1301-2 – Aluminium and aluminium alloys: drawn wire, mechanical properties
  5. The Aluminum Association – International Alloy Designations and Chemical Composition Limits (Teal Sheets)
FAQ

3003 aluminium (aluminum) wire: frequently asked questions

What is 3003 aluminium wire used for?

Low-strength rivets and cold-headed parts, mesh and screens, tie wire, wire forms such as clips and hooks, and craft or decorative wire.

Is 3003 wire soft?

It depends on temper. O temper is dead soft, H14 is half hard and H18 is full hard. Choose the temper by how much bending and how much stiffness the part needs.

Can 3003 wire be heat-treated to make it stronger?

No. 3003 is non-heat-treatable; it gains strength only by cold work. Heating it anneals the wire and makes it softer.

Is 3003 aluminum wire good for electrical use?

Not as a conductor. Its conductivity is around 40 – 50 % IACS; use 1350 or 6101 alloys for electrical conductors.

What is the difference between 3003 and 3A21 wire?

3A21 is a Chinese grade with a similar manganese content but no deliberate copper addition. Properties are close, but they are not formally identical.

Need 3003 wire?

Send diameter, temper, finish, packaging and destination, and we will reply with availability and a delivered price.