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Rolled flat products

Aluminium Coil

Aluminium coil is rolled sheet or strip wound on itself, the form in which most flat aluminium leaves the mill and the starting stock for roll forming, stamping, cladding, cans, fins and slit strip. Common grades are 1050, 1100, 3003, 3105, 5052, 5754, 6061 and 8011, in O, H1x and H2x tempers. Metline supplies mill-finish, coated and slit coil to ASTM B209 and EN 485 for customers worldwide.

Mill-finish aluminium coils on a rack ready for slitting
Thickness
0.15 – 6 mm (typical)
Width
Slit strip to about 2000 mm
Core ID
150 – 610 mm
Standards
ASTM B209 · EN 485 · EN 1396
Overview

What is aluminium coil?

A rolling mill produces aluminium as a long continuous strip. Winding that strip into a coil is the cheapest way to store, ship and feed it, which is why manufacturers who process large volumes of sheet buy coil and cut, slit or form it on their own lines.

Coil starts either as a direct-chill (DC) cast slab that is hot rolled and then cold rolled, or as continuously cast (CC) strip that goes straight to cold rolling. DC material has a finer, more uniform structure and is preferred for deep drawing, anodising and critical surfaces; CC material is economical for general-purpose sheet, foil stock and fin stock. Cold rolling sets the final gauge and the strain-hardened temper; an anneal produces soft O temper or a partially annealed H2x temper.

The word coil is used for any wound flat product from a few hundred millimetres to around two metres wide. Narrow coils produced by slitting a wide master coil are often called strip. Very thin gauges below about 0.2 mm overlap with foil.

Alloys and tempers

Common coil alloys and where they are used

AlloyTypical tempersCharacterTypical uses
1050 / 1060 / 1070O, H12, H14, H18, H24Very pure, highly conductive and formableReflectors, transformer strip, insulation jacketing, chemical equipment
1100O, H14, H16, H18Commercially pure, easy to formFin stock, cookware, nameplates
3003 / 3105O, H14, H16, H24, H26Stronger than 1xxx, good corrosion resistanceRoofing, cladding, gutters, painted coil, heat exchangers
3004H19, H34Higher-strength Al-Mn-MgCan bodies, roofing
5052 / 5754O, H22, H32, H34Strong, excellent seawater resistanceTruck bodies, tanks, marine panels, automotive inners
5083O, H111, H116Highest-strength non-heat-treatableTanker and marine applications
6061O, T4, T6Heat-treatableFormed and aged components
8011O, H14, H18, H24Al-Fe-SiBottle closures, fin stock, foil stock

In H temper codes the first digit tells you how the strength was reached (1 = strain-hardened only, 2 = strain-hardened and partly annealed, 3 = stabilised) and the second digit how hard it is (2 = quarter hard, 4 = half hard, 6 = three-quarter hard, 8 = full hard). An H24 coil has roughly the strength of H14 but better elongation, so it is chosen when parts are formed after cutting.

Mechanical properties

Typical mechanical properties of coil grades

Alloy and temperTensile strengthYield strengthElongation
1050-H14105 – 145 MPa≥ 85 MPa2 – 6 %
1100-H14125 MPa (typ.)115 MPa (typ.)9 %
3003-H14150 MPa (typ.)145 MPa (typ.)8 %
3105-H24150 – 200 MPa≥ 120 MPa3 – 5 %
5052-H32230 MPa (typ.)195 MPa (typ.)12 %
5754-H22220 – 270 MPa≥ 130 MPa7 – 10 %
6061-T6310 MPa (typ.)276 MPa (typ.)12 %

Ranges are EN 485-2 limits for mid-range thicknesses; "typ." marks typical values from Aluminum Association data. Limits vary by thickness band. Elongation is lower in thin gauges.

Supply range

Coil dimensions and how much a coil weighs

Typical coil supply range

Thickness
0.15 – 6 mm; thinner gauges are foil
Width
Master coils commonly 1000 – 2000 mm; slit strip from about 10 mm
Inner diameter
150, 200, 300, 400, 505 / 508 and 610 mm
Coil weight
From small slit coils to several tonnes; set by your decoiler capacity
Surface
Mill finish, brushed, stucco-embossed, PE / PVDF pre-painted, PVC film

Tell us the maximum outside diameter and weight your uncoiler can take, so the coil can be wound to suit.

Coil weight follows from the volume of an annulus: weight (kg) = π/4 × (OD² − ID²) × width × density, with dimensions in metres and density 2,710 kg/m³. The table shows the result for a 1000 mm wide coil on a 508 mm core.

Outside diameter (mm)Weight of 1000 mm wide coil (kg)Weight per 100 mm of width (kg)
80081381
10001579158
12002516252
14003622362
16004900490
18006347635

To find the length of strip in a coil, divide the weight by (thickness × width × density). A 1,000 kg coil of 1.0 mm × 1000 mm strip holds about 369 metres. The coil weight calculator does both calculations.

Standards & tolerances

Standards, tolerances and international equivalents

PurposeASTM / North AmericaEN / international
Properties and general requirementsASTM B209 / B209MEN 485-1, EN 485-2
Dimensional tolerancesANSI H35.2EN 485-4 (cold-rolled); EN 485-3 (hot-rolled)
Chemical compositionAluminum Association registrationEN 573-3
Pre-painted coilASTM / AAMA performance specsEN 1396
Japan / China / IndiaJIS H4000GB/T 3880; IS 737

Cold-rolled coil under EN 485-4 has thickness tolerances that tighten with gauge; for example, coil around 1 mm thick and up to 1250 mm wide is typically held to a few hundredths of a millimetre. Where strip feeds a progressive die or roll former, also specify flatness, edge camber and crossbow, since these cause more line stoppages than thickness variation.

Processing

Slitting, cut-to-length and coating

Slitting

Master coils are slit into narrow strips with clean, burr-controlled edges and wound onto the core size your line uses.

Cut to length

Coil is levelled and sheared into flat sheets; levelling improves flatness and relieves coil set.

Pre-painting

Polyester (PE) and PVDF coatings are applied on continuous coil-coating lines for cladding, roofing and ceilings.

Embossing

Stucco and diamond patterns add stiffness and hide scratches on insulation jacketing and panels.

Film protection

PE or PVC film protects the surface during forming and handling.

Annealing

Coil can be supplied fully soft (O) or partially annealed (H2x) to match the forming operation.

Applications

Where aluminium coil is used

  • Building: roofing, cladding, ceilings, composite panel skins, gutters and rainwater goods
  • Transport: truck and trailer bodies, automotive heat shields and inner panels
  • HVAC and thermal: fin stock, insulation jacketing, duct and heat-exchanger parts
  • Packaging: can body and end stock, closures, foil stock, container material
  • Electrical: transformer winding strip, cable wrap and shielding
  • Consumer goods: cookware, lighting reflectors, appliance panels
Ordering

How to order aluminium coil

  1. SpecifyAlloy, temper, thickness, width, ID, coil weight or OD limit, surface, edge and standard.
  2. QuoteWe confirm availability, tolerances, certification and terms (EXW, FOB, CIF or DAP).
  3. ProcessSlitting, levelling, cut-to-length, film or coating as required.
  4. DocumentMill test certificate to EN 10204 3.1, packing list with coil numbers and net weights.
  5. ShipCoils packed eye to wall or eye to sky on wooden skids, wrapped against moisture, with desiccant.
Sources

References and standards

  1. ASTM B209 – Aluminum and Aluminum-Alloy Sheet and Plate
  2. EN 485-2 – Sheet, strip and plate: mechanical properties
  3. EN 485-4 – Sheet, strip and plate: tolerances on shape and dimensions for cold-rolled products
  4. EN 1396 – Coil coated sheet and strip for general applications
  5. The Aluminum Association – International Alloy Designations and Chemical Composition Limits (Teal Sheets)
FAQ

Aluminium (aluminum) coil: frequently asked questions

What is the difference between aluminium coil and strip?

Both are wound flat products. "Coil" usually means a full-width master coil from the mill, while "strip" means a narrower coil slit from it. Standards such as EN 485 treat them together.

How do I calculate the weight of an aluminium coil?

Weight = π/4 × (OD² − ID²) × width × 2,710 kg/m³, with all dimensions in metres. A 1000 mm wide coil wound from 508 mm to 1200 mm OD weighs about 2,515 kg.

Which coil grade is best for roofing and cladding?

3003 and 3105 in H14, H16, H24 or H26 temper are the usual choices, often pre-painted with PE or PVDF. In coastal areas 5052 or 5754 offers better corrosion resistance.

What is the standard inner diameter of aluminium coil?

505 mm or 508 mm is most common for wide coil. Slit strip is also wound on 150, 200, 300 or 400 mm cores, and 610 mm is used on some lines.

What is the difference between H14 and H24 temper?

H14 is cold rolled to half-hard. H24 is rolled harder and then partially annealed back to half-hard, giving similar strength with better ductility for bending.

Can you supply slit coil to exact widths?

Yes. Coil can be slit to the widths you need, wound on your core size and packed to your coil weight limit, with a mill certificate for every shipment.

Buying aluminium coil?

Send the grade, temper, gauge, width, core and coil weight. We will reply with availability, certification and a delivered price.