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Reflective materials guide

1085 Mirror Aluminium Coil and Sheet

1085 mirror aluminium is 99.85 % pure aluminium that is bright-rolled, chemically brightened and anodised to a mirror surface. Standard anodised mirror sheet returns roughly 85 – 88 % of visible light, enhanced anodised grades about 90 – 95 %, and PVD-enhanced grades up to about 98 %. It is used for lighting reflectors, solar and horticultural reflectors, signage, trim and decoration. This guide explains the grades, how reflectance is measured and how to specify it.

1085 mirror aluminium sheet with a bright reflective anodised surface
Alloy
EN AW-1085 (Al 99.85)
Thickness
about 0.3 – 1.0 mm (0.4 mm most common)
Total reflectance
≈ 85 % to ≈ 98 % by grade
Widths
1,000 – 1,250 mm, up to ≈ 1,270 mm
Overview

What makes 1085 suitable for mirror aluminium?

The reflectivity of an aluminium surface depends on how smooth it is and on what is in the metal. Iron and silicon form tiny intermetallic particles that do not anodise like aluminium; after brightening and anodising they scatter light and leave a faint haze. The purer the base metal, the fewer particles, the clearer the anodic film and the brighter the mirror.

1085 allows only 0.12 % iron and 0.10 % silicon, against 0.40 % and 0.25 % in 1050. That makes it one of the most widely used bases for high-quality reflector sheet. Even purer bases (1090, 1093, 99.9 %+) exist for the most demanding optics, while 1050, 1070 and some 8xxx alloys serve decorative mirror products where cost matters more than the last few points of reflectance.

The metal is only the start. The mirror is created by a sequence of steps, each of which affects the final optical result. Understanding that sequence helps you read datasheets and choose the right grade.

Typical supply range

Forms
Coil, slit strip, flat sheet and cut-to-size blanks
Thickness
About 0.30 – 1.00 mm; 0.40 – 0.50 mm is the most common for reflectors
Width
Standard 1,000, 1,200, 1,219 and 1,250 mm; up to about 1,270 mm
Coil weight
Commonly up to about 1 tonne for easy handling on stamping lines
Temper
Usually H14 – H18 (hard tempers keep flatness); softer tempers for deep drawing
Base metal standards
EN 573-3 / EN 485, ASTM B209, JIS H4000
Protection
PE protective film on the mirror face, laser-grade film on request
Process

How mirror aluminium is produced

  1. Bright rollingThe final cold-rolling passes use highly polished work rolls so the strip leaves the mill with a very smooth, mirror-like surface.
  2. CleaningRolling oils and surface contamination are removed in alkaline or acid cleaning.
  3. Chemical or electrochemical brighteningA controlled dissolution step smooths the microscopic peaks of the surface and raises specular reflectance.
  4. AnodisingA thin, clear anodic oxide film, typically a few microns, is grown in a continuous line. It protects the surface without hiding the mirror.
  5. SealingThe porous oxide is sealed to close the pores, improving corrosion and stain resistance.
  6. Optional PVD enhancementFor the highest grades, a high-reflectance metal layer and transparent optical layers are added by physical vapour deposition, then protected by a top layer.

Film thickness is a balance. Thicker anodic films give better wear and corrosion resistance but absorb slightly more light and can show iridescence (faint rainbow interference colours). Reflector grades therefore use thin films, and datasheets often state an iridescence class.

Grade selection

Reflectance grades and what the numbers mean

Three figures describe a reflector surface. Total reflectance is all the light returned, in every direction. Diffuse reflectance is the part scattered at angles away from the mirror direction. Specular reflectance is the mirror-direction part, roughly total minus diffuse. A good beam-forming reflector needs high total and high specular reflectance; a soft, glare-free luminaire may prefer more diffuse reflection.

Grade typeTotal reflectance (typical)Diffuse shareCharacterTypical use
Standard anodised mirror≈ 83 – 88 %Up to ≈ 12 %Bright mirror, economicalGeneral reflectors, signage, trim, decoration
Enhanced anodised mirror≈ 90 – 95 %≈ 5 – 12 %High-purity base and optimised brighteningCommercial luminaires, louvres, downlights
PVD-enhanced high specular≈ 95 – 98 %≤ ≈ 4 %Very high specular reflectance, minimal loss per reflectionHigh-efficiency optics, LED reflectors, solar concentrators
Matt or semi-specular anodised≈ 85 – 90 %HighSofter light, less glareOffice luminaires, troffers
High-diffuse white coated≈ 95 % and aboveMostly diffuseUniform, scattered lightBacklight units, panel lights, light boxes

Indicative ranges compiled from published reflector datasheets. Values depend on the producer, test method and wavelength range, so specify the minimum values and method on your order.

Higher reflectance grades cost more, and the benefit compounds in optics with several reflections. In a reflector where light bounces three times, a 95 % surface delivers about 86 % of the light (0.95³), while an 86 % surface delivers only about 64 %. For a single bounce the difference is much smaller.

Measurement

How reflectance is measured

MethodWhat it measuresNotes
DIN 5036-3Total and diffuse reflectance with an integrating sphereThe most common basis for reflector datasheets
ISO 6719Reflectance characteristics of anodised aluminium using integrating-sphere instrumentsUsed for anodised surfaces
ISO 7668Specular reflectance and specular gloss of anodic coatings at 20°, 45°, 60° or 85°Gloss meters; mainly for clear-anodised surfaces
Iridescence classVisual grading of interference coloursGrade definitions vary by producer; agree the scale on the order

Because methods differ, a "95 %" figure from one producer may not equal "95 %" from another. When comparing offers, ask for the test method, wavelength range and whether the figure is typical or guaranteed minimum.

Finishes

Anodised, coloured and PVD finishes

Standard anodised mirror

Thin clear anodic film and seal. The default for indoor reflectors and decorative uses, with better stain resistance than unanodised bright sheet.

Hard or thicker anodised mirror

A thicker oxide film for better abrasion and corrosion resistance, at a small cost in reflectance; suits trim and parts that are handled or cleaned often.

Colour anodised mirror

Gold, black, blue, red, bronze and other colours while keeping the mirror effect. Approve colour samples, because shades vary between process routes.

PVD-coated mirror

Metallic colours such as gold, rose and black, or high-reflectance optical stacks. Specify outdoor-rated coatings for exterior use.

Brushed mirror

A fine directional brush pattern on a bright base for decorative panels and appliance trim.

Printable and sublimation grades

Coated mirror sheet that accepts printing or dye-sublimation for labels and photo panels.

Material data

Chemical composition and typical properties

ElementMax %
Si0.10
Fe0.12
Cu0.03
Mn0.02
Mg0.02
Zn0.03
Ga0.03
Ti0.02
Others, each0.01
Al, min.99.85
PropertyTypical value
DesignationEN AW-1085 / EN AW-Al 99.85
Density2.70 g/cm³
Tensile strength (H14 – H18)≈ 100 – 140 MPa
Yield strength (hard tempers)≈ 90 – 125 MPa
Elongation (hard tempers)≈ 1 – 4 %
Thermal conductivity≈ 230 W/m·K
Thermal expansion≈ 23.5 × 10⁻⁶ /K

Composition per EN 573-3. Mechanical values are typical for mirror sheet in hard tempers and vary with temper and producer; confirm on the certificate.

Hard tempers keep the sheet flat and resist dents, which matters for optical accuracy. They also limit forming: bend radii should be at least the producer's recommendation, and tight bends can craze the anodic film or crack PVD layers. If your reflector is deep drawn, ask for a forming grade.

Applications

Where 1085 mirror aluminium is used

Lighting

Luminaire reflectors, downlight cones, louvres, street-light optics, horticultural lamps, UV curing lamps and automotive lamp components.

Solar and daylighting

Reflectors for solar concentrators and collectors, light pipes and daylight-guidance systems.

Signage and labels

Nameplates, premium labels, emblems and instrument faces that are printed, embossed or stamped.

Interiors

Wall and ceiling panels, bars and salons, cabinets, appliance panels and aluminium composite panels.

Exterior decoration

Façade features and display parts in anodised or PVD-coated mirror; plain bright sheet is not recommended outdoors.

Packaging and consumer goods

Cosmetic caps and packaging, crafts and photo panels.

For lighting, 1085 or purer bases are the safe default. For indoor decoration, 1070 or 1085 colour mirror is usual. For automotive trim and low-cost decorative parts, 1050 or 1070 mirror often provides enough reflectance at lower cost.

Buyer checks

Tips for buying and handling mirror aluminium

  • Specify optics by number: minimum total reflectance, maximum diffuse reflectance, test method and iridescence class.
  • Agree the protective film: film type, thickness and adhesion, laser-cuttable if needed, and a removal window; film left on too long or in sunlight becomes hard to peel.
  • Choose coil or sheet early: coil for continuous stamping and slitting; flat sheet or blanks for press brakes, routing and direct installation.
  • Describe the whole process route: stamping, deep drawing, laser cutting, printing or bonding each affect the grade and film choice.
  • Approve samples: check reflectance, colour, surface defects and forming behaviour before a production order.
  • Handle with gloves and store dry, ventilated and out of direct sunlight; fingerprints and condensation can mark the surface permanently.
Packing

Packing and transit protection

Mirror coils are wrapped in film and packed eye-to-sky or eye-to-wall on pallets with edge protectors; sheets are interleaved or filmed and packed flat in wooden cases so they cannot slide. Desiccant and moisture barriers protect against condensation during sea freight. Every pack is labelled with grade, finish, dimensions, lot and weight, and an EN 10204 3.1 certificate with the agreed optical data accompanies the shipment.

Sources

References and standards

  1. ISO 7668:2021 – Anodizing of aluminium: measurement of specular reflectance and specular gloss of anodic coatings
  2. ISO 6719 – Anodizing of aluminium: measurement of reflectance characteristics using integrating-sphere instruments
  3. DIN 5036-3 – Radiometric and photometric properties of materials: methods of measurement
  4. EN 573-3 – Chemical composition and form of wrought products
  5. ASTM B209 – Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
FAQ

1085 mirror aluminium (aluminum): FAQ

What is 1085 mirror aluminium used for?

Lighting reflectors, solar and daylighting reflectors, signage and nameplates, decorative panels, appliance trim and premium packaging: anywhere a bright, reflective surface is needed.

What reflectance does mirror aluminum have?

Standard anodised mirror sheet typically reaches about 85 – 88 % total reflectance, enhanced anodised grades about 90 – 95 %, and PVD-enhanced grades up to about 98 %. Always check the test method behind the figure.

What is the difference between total and diffuse reflectance?

Total reflectance is all the light returned by the surface. Diffuse reflectance is the part scattered away from the mirror direction. A low diffuse value means a sharper, more mirror-like reflection.

Why use 1085 instead of 1050 for reflectors?

1085 has much lower iron and silicon, so fewer particles disturb the anodic film. The result is a clearer, brighter mirror with higher specular reflectance.

Can mirror aluminium be used outdoors?

Use anodised or outdoor-rated PVD-coated mirror sheet for exterior work. Plain bright sheet will dull and stain outdoors.

Can it be bent and stamped?

Yes, within the producer's minimum bend radius. Hard tempers keep the sheet flat but limit forming, and tight bends can craze the anodic film or crack PVD layers, so ask for a forming grade for deep-drawn parts.

Do you supply samples and cut sizes?

Yes. Metline can supply samples, slit coils and cut-to-size sheets, with protective film and the agreed optical data on the certificate.

Choosing a mirror aluminium grade?

Send the application, reflectance target, finish, sizes and quantity. We will propose a grade, arrange samples and quote a delivered price.