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Formable, weldable aluminium-manganese bar

3003 Cold Finished Aluminium Bar and Rod

3003 is an aluminium-manganese alloy that is strengthened only by cold work, not heat treatment. As bar and rod it offers about 20 % more strength than 1100 with the same easy forming, welding and brazing and very good corrosion resistance. Metline supplies 3003 round, square, hex and flat bar in annealed and strain-hardened tempers to ASTM B211, ASTM B221 and EN 754 / 755, shipped worldwide.

3003 cold finished aluminium round bar and rod
Alloy
3003 (Al-Mn-Cu), non-heat-treatable
Tempers
O, H12, H14, H16, H18, H112
Strength
About 110 – 200 MPa tensile by temper
Standards
ASTM B211 · B221 · EN 754 · EN 755
Overview

What is 3003 aluminium bar?

3003 is the most widely used aluminium-manganese alloy. About 1.2 % manganese, plus a small copper addition, raises its strength above commercially pure aluminium while keeping almost all of its ductility, corrosion resistance and weldability.

Because 3003 cannot be precipitation hardened, the strength of a bar depends entirely on how much cold work it received during drawing. Annealed (O) bar is soft and bends easily; half-hard H14 and full-hard H18 bar are stronger but less ductile. Choosing the right temper is therefore the main decision when buying 3003 rod.

Cold-finished bar is drawn through dies after extrusion, giving tighter diameter tolerances, a smoother surface and higher strength than as-extruded H112 bar. Typical uses include rivets and cold-headed parts, spun and formed components, heat-exchanger and HVAC fittings, brazed assemblies, chemical and food equipment parts, and electrical or decorative items where a soft, corrosion-resistant metal is wanted.

Chemical composition

3003 chemical composition (wt %)

Limits per the Aluminum Association registration and EN 573-3 (EN AW-3003, AlMn1Cu). Composition is verified for every cast and reported on the mill test certificate.

ElementLimit (%)Role
Silicon (Si)0.6 maxImpurity
Iron (Fe)0.7 maxImpurity; combines with Mn in dispersoids
Copper (Cu)0.05 – 0.20Small strength gain; makes corrosion more uniform
Manganese (Mn)1.0 – 1.5Main alloying element; solid-solution and dispersoid strengthening
Zinc (Zn)0.10 maxImpurity
Others, each / total0.05 / 0.15
Aluminium (Al)Remainder

3A21 is a closely related alloy with a similar manganese range but no copper requirement. It is often accepted in place of 3003 for non-critical parts, but they are separate designations.

Mechanical & physical properties

3003 mechanical properties by temper

Typical values from Aluminum Association / ASM data. Specified minimums for bar and rod are given in ASTM B211 (cold finished) and ASTM B221 (extruded) and are lower; design to those and to the certificate.

TemperTensile strength (typical)Yield strength (typical)Elongation (typical)Hardness
O (annealed)110 MPa / 16 ksi42 MPa / 6 ksi30 – 40 %28 HB
H12 (quarter hard)130 MPa / 19 ksi125 MPa / 18 ksi10 – 20 %35 HB
H14 (half hard)150 MPa / 22 ksi145 MPa / 21 ksi8 – 16 %40 HB
H16 (three-quarter hard)175 MPa / 26 ksi170 MPa / 25 ksi5 – 14 %47 HB
H18 (full hard)200 MPa / 29 ksi185 MPa / 27 ksi4 – 10 %55 HB
H112 (as extruded)Close to O–H12; set by section———

Elongation is shown as a range because thin sheet specimens give the lower figure and 12.5 mm round specimens the higher. On bar, the higher value is the closer guide.

Physical properties (typical)

Density
2.73 g/cm³ (0.099 lb/in³)
Melting range
about 643 – 654 °C
Modulus of elasticity
about 69 GPa (10,000 ksi)
Thermal conductivity
about 193 W/m·K (O); about 155 – 165 W/m·K (H tempers)
Electrical conductivity
about 50 % IACS (O); about 40 – 42 % IACS (H tempers)
Coefficient of thermal expansion
about 23.2 µm/m·°C (20 – 100 °C)
Tempers

3003 tempers explained

O

Fully annealed. Maximum ductility for bending, heading, spinning and flaring. Lowest strength.

H12 / H14

Quarter- and half-hard by cold drawing. H14 is the most common cold-finished bar temper: a balance of strength and formability.

H16 / H18

Three-quarter and full hard. Highest strength and the best machining finish, but limited bending.

H112

As extruded with a small amount of incidental work. Economical for larger sections where tight tolerances are not needed.

F

As fabricated, no property guarantees. Used as feedstock for further working.

Restoring ductility

Hard tempers can be annealed back to O at roughly 345 – 415 °C. Strength cannot be regained by heat treatment, only by more cold work.

Standards

3003 standards and international equivalents

SystemDesignationBar and rod standards
Aluminum Association / ASTM3003ASTM B211 (cold finished), ASTM B221 (extruded)
UNSA93003—
European (EN)EN AW-3003 / AlMn1CuEN 573-3, EN 754-2 / 754-3 (drawn), EN 755-2 / 755-3 (extruded)
ISOAlMn1CuISO 209
Japan (JIS)A3003JIS H4040
India (IS)31000 (similar Al-Mn grade)IS 733
GB3003 (3A21 related)GB/T 3190, GB/T 3191

Many lots can be dual-certified to ASTM and EN. State on your order which standard governs tolerances and properties, because limits differ between them.

Supply range

3003 bar forms, sizes and weights

FormTypical rangeTempersNotes
Cold-finished round rodAbout 3 – 75 mm diameterO, H12, H14, H16, H18Tight tolerance, smooth finish
Extruded round barAbout 10 – 250 mm diameterH112, OLarger diameters, economical
Square and hex barAbout 6 – 75 mmH14, H112Fittings and machined parts
Flat barExtruded or drawn sectionsH112, H14Brackets, bus connections
Coiled rod / wireSmaller diametersO, H14, H18Rivets and cold heading

Weights for solid round 3003 bar at 2.73 g/cm³:

Diameter (mm)kg per metre3 m bar (kg)6 m bar (kg)
60.0770.230.46
100.2140.641.29
120.3090.931.85
160.5491.653.29
200.8582.575.15
251.344.028.04
301.935.7911.58
403.4310.2920.58
505.3616.0832.16
607.7223.1646.31
8013.7241.1782.33
10021.4464.32128.65
12030.8892.63185.25
15048.24144.73289.46
Working with 3003

Forming, welding, brazing and machining

Forming and heading

Excellent cold formability in O and H12. Bend radii can be tight; full-hard H18 needs larger radii or annealing first.

Welding

Readily welded by TIG, MIG and resistance methods. 1100 or 4043 filler is common; the weld zone softens to near-O properties.

Brazing and soldering

One of the most brazeable alloys and a standard core alloy for brazed heat-exchanger components.

Machining

Soft and gummy in O; machine in H14 – H18 with sharp, polished, high-rake tools, high speeds and plenty of coolant to avoid built-up edge.

Anodising

Takes a protective anodic film well; the manganese gives a slightly grey tone, so 6063 or 5005 are preferred for bright decorative finishes.

Corrosion

Very good in air, fresh water and many chemicals. Use 5052 or 5083 where sea-water exposure is constant.

Quality

Tolerances and inspection

Cold-finished 3003 rod is held to the tighter diameter and straightness tolerances of ASTM B211 or EN 754-3; extruded bar follows ASTM B221 or EN 755-3. Ask for a specific tolerance class (for example h9 or h11) if your part relies on it.

  • Chemical analysis for every cast
  • Tensile testing to confirm temper, with results on the EN 10204 3.1 certificate
  • Diameter, ovality, straightness and length checks
  • Surface inspection for scratches, die lines and inclusions
  • Lot traceability marked on each bundle
Comparison

3003 compared with 1100, 5052 and 6061

Property1100-H143003-H145052-H326061-T6
Typical tensile strength125 MPa150 MPa230 MPa310 MPa
FormabilityExcellentExcellentGoodFair
Weldability / brazeabilityExcellent / excellentExcellent / excellentExcellent / poorGood / limited
Sea-water corrosionGoodGoodExcellentGood
Heat treatableNoNoNoYes

Pick 3003 when you need a little more strength than 1100 and still want brazing. Choose 5052 for marine exposure or higher strength without heat treatment, and 6061 for structural machined parts.

Applications

Where 3003 bar and rod are used

  • HVAC and heat transfer: fittings, headers and brazed components
  • Fasteners: rivets and cold-headed parts that must stay ductile
  • Chemical and food: equipment parts, handles and fittings in contact with food or mild chemicals
  • Electrical: connectors, spacers and low-load conductors
  • Architecture and decoration: rails, trims and turned decorative pieces
  • General engineering: spun parts, pins and lightly loaded machined parts
Ordering

How to order 3003 bar from Metline

  1. SpecifyAlloy 3003, temper (O, H12, H14, H16, H18 or H112), shape and size, length and quantity.
  2. Confirm the standardASTM B211 for cold-finished rod or ASTM B221 / EN 755 for extruded bar, plus any tolerance class or surface requirement.
  3. QuoteWe confirm availability, tolerance class, certification and delivery terms (EXW, FOB, CIF or DAP) for your destination port or site.
  4. Process and inspectBar is cut to length, checked for size, straightness and surface, and packed with interleaving to protect the finish.
  5. Document and shipEach lot ships with an EN 10204 3.1 mill test certificate and packing list. Bars are bundled or cased in seaworthy wooden boxes with moisture protection; third-party inspection can be arranged on request.
Sources

References and standards

  1. ASTM B211 / B211M – Aluminum and Aluminum-Alloy Rolled or Cold-Finished Bar, Rod, and Wire
  2. ASTM B221 / B221M – Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
  3. EN 573-3 – Chemical composition and form of wrought products (EN AW-3003)
  4. EN 754-2 – Cold drawn rod/bar and tube: mechanical properties
  5. The Aluminum Association – International Alloy Designations and Chemical Composition Limits (Teal Sheets)
FAQ

3003 aluminium (aluminum) bar: frequently asked questions

Can 3003 aluminium be heat treated to increase strength?

No. 3003 is non-heat-treatable; strength comes only from cold work. Heating will anneal it and reduce strength.

Which temper of 3003 rod should I order?

Order O for heavy bending or heading, H14 for a general balance of strength and formability, and H18 for the highest strength and best machined finish.

Is 3003 stronger than 1100?

Yes, by roughly 20 % in the same temper, thanks to its manganese content, with similar formability and corrosion resistance.

Is 3003 good for marine use?

It performs well in marine atmospheres, but for constant sea-water immersion 5052 or 5083 are better choices.

Can 3003 bar be welded and brazed?

Yes. It welds easily by TIG and MIG and is one of the most brazeable aluminium alloys.

What does a 25 mm 3003 round bar weigh?

About 1.34 kg per metre at a density of 2.73 g/cm³.

Need 3003 bar or rod?

Send form, size, temper, length and quantity. Our team will confirm availability, certification and delivered terms.