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Al-Si brazing alloy sheet

4047 Aluminium Sheet, Plate & Coil

4047 is an aluminium-silicon alloy with 11 – 13 % silicon, close to the eutectic composition, so it melts at about 577 – 582 °C, well below most aluminium base metals. It is used as braze cladding, filler foil and shims, and as welding filler. Metline supplies 4047 sheet, plate, strip and foil cut to your sizes, certified to the specification you name, worldwide.

Aluminium plates stacked on pallets
Alloy
4047 (Al-12Si)
Melting range
about 577 – 582 °C
Tempers
O, H14, H18, F / H112
Uses
Brazing clad, filler, welding
Overview

What is 4047 aluminium?

Silicon lowers the melting point of aluminium, reaching a minimum at the eutectic of about 12.6 % silicon and 577 °C. 4047, at 11 – 13 % silicon, sits almost exactly there: it melts over a very narrow range and flows freely when molten. That makes it an ideal filler for joining aluminium parts that melt at 600 – 660 °C.

In sheet and strip form, 4047 has three main jobs. It is roll-bonded as a thin cladding layer onto a 3xxx core to make brazing sheet for heat exchangers; it is cut into foil, shims and preforms that are placed in joints before furnace brazing; and it is used as a filler alloy (ER4047) for welding where low shrinkage and good fluidity reduce cracking.

As a standalone structural material 4047 is not attractive: it is not heat-treatable, its strength is modest and the high silicon makes it brittle in thicker sections and abrasive to machine. Buyers therefore choose 4047 sheet for what it does at brazing temperature, not for its room-temperature properties.

Chemical composition

4047 chemical composition (wt %)

ElementMinimumMaximumComment
Silicon (Si)11.013.0Near-eutectic; sets the melting range
Iron (Fe)—0.8
Copper (Cu)—0.30
Manganese (Mn)—0.15
Magnesium (Mg)—0.10Kept low for flux brazing; vacuum-brazing variants add Mg
Zinc (Zn)—0.20
Others, each / total—0.05 / 0.15
Aluminium (Al)Remainder

Aluminum Association limits. EN AW-4047A (AlSi12(A)) is the European equivalent with similar limits. For vacuum brazing, magnesium-bearing Al-Si fillers (for example the 4104 type) are used instead.

Properties

Physical properties and brazing data

Typical physical properties

Density
about 2.66 g/cm³
Solidus / liquidus
about 577 °C / 582 °C
Typical brazing temperature
about 590 – 605 °C
Coefficient of thermal expansion
about 20 µm/m·°C, lower than pure aluminium because of the silicon
AWS brazing classification
BAlSi-4 (AWS A5.8)
AWS welding classification
ER4047 / R4047 (AWS A5.10)

Brazing base metals must have a solidus comfortably above the brazing temperature. 1xxx, 3xxx (such as 3003) and low-magnesium 6xxx alloys (such as 6063 and 6951) are routinely brazed with 4047; high-magnesium 5xxx alloys and most 2xxx and 7xxx alloys are not, because they either melt too low or form oxides that flux cannot remove.

Product forms

4047 forms and tempers

Strip and foil

Thin 4047 strip and foil, typically O temper, slit to width for shims, preforms and filler layers.

Sheet

Sheet for cutting brazing preforms, washers and discs, in O, H14 or H18.

Plate and slabs

Thicker 4047 for clad-liner use in roll bonding, or as cast and rolled blanks.

Clad brazing sheet

A 3003 or modified 3xxx core with a 4047 or 4343 / 4045 skin on one or both sides, used for radiator, condenser and evaporator parts.

Supply range

4047 supply range

Supply range

Foil and strip
About 0.05 – 0.5 mm, slit widths to suit
Sheet
About 0.5 – 6 mm
Plate
Thicker gauges on request
Processing
Slitting, cut-to-length, stamping of discs, rings and preforms

4047 weighs about 2.66 kg per m² per millimetre:

Thickness (mm)kg per m²1220 × 2440 mm (kg)1500 × 3000 mm (kg)
0.10.270.81.2
0.20.531.62.4
0.51.334.06.0
12.667.912.0
1.53.9911.918.0
25.3215.823.9
37.9823.835.9
410.631.747.9
513.339.659.9
616.047.571.8
1026.679.2119.7
Practical guidance

Using 4047 in brazing

  1. CleanDegrease all parts; remove heavy oxide by etching or mechanical cleaning.
  2. Fit upKeep joint clearances small, typically about 0.05 – 0.25 mm, so capillary action draws filler into the joint.
  3. Flux or vacuumIn controlled-atmosphere brazing, apply non-corrosive fluoride flux; for vacuum brazing use a magnesium-bearing filler rather than standard 4047.
  4. HeatRaise parts uniformly to about 590 – 605 °C and hold briefly; avoid overheating, which causes erosion of thin base metals.
  5. InspectCheck fillet formation and leak-test heat exchangers.
Applications

Applications

  • Automotive radiators, condensers, evaporators, charge-air coolers and oil coolers
  • HVAC and refrigeration heat exchangers
  • Brazed cold plates and battery-cooling parts for electric vehicles
  • Filler shims and preforms for furnace and torch brazing
  • Welding filler (ER4047) for 6xxx and cast alloys where crack resistance and fluidity are needed
Ordering

How to order 4047 sheet and foil

  1. SpecifyForm (foil, strip, sheet, plate or preforms), thickness, width or size, temper, quantity, brazing process and any specification (AWS A5.8, EN 573-3 or customer standard).
  2. QuoteWe confirm availability, tolerances, certification, packing and delivery terms (EXW, FOB, CIF or DAP) for your destination.
  3. ProcessMaterial is slit, cut or stamped to size, interleaved and inspected for thickness and surface.
  4. DocumentEach delivery carries a mill test certificate to EN 10204 3.1 with the cast analysis and mechanical results for the lot; third-party inspection can be arranged on request.
  5. ShipSheets are interleaved or film-protected, packed on pallets or in seaworthy wooden cases, and shipped by sea or air to your port or door.
Sources

References and standards

  1. AWS A5.8 – Specification for Filler Metals for Brazing and Braze Welding
  2. AWS A5.10 – Welding Consumables: Wires and Rods for Aluminum and Aluminum Alloys
  3. EN 573-3 – Aluminium and aluminium alloys: chemical composition and form of wrought products
  4. The Aluminum Association – International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)
  5. ASM Handbook, Volume 6 – Welding, Brazing and Soldering
FAQ

4047 aluminium (aluminum) sheet: frequently asked questions

What is 4047 aluminium used for?

Mainly brazing: as cladding on brazing sheet, as filler foil, shims and preforms, and as ER4047 welding filler.

What is the melting point of 4047?

About 577 °C solidus and 582 °C liquidus. Brazing is usually done at about 590 – 605 °C.

What is the difference between 4047 and 4045?

4045 has about 9 – 11 % silicon and a wider melting range; 4047 has 11 – 13 % silicon, melts lower and flows more freely. Both are used as braze cladding.

Can 4047 be used structurally?

It is not a good structural alloy: strength is modest and it cannot be heat-treated. Its value is as a filler.

Is 4047 suitable for vacuum brazing?

Standard 4047 is used mainly with flux (CAB). Vacuum brazing normally uses magnesium-bearing Al-Si fillers.

Need 4047 sheet, strip or foil?

Send form, size, quantity and brazing process. We will reply with availability and a delivered price.