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Aerospace · high-magnesium plate

5083 Aerospace Aluminium Sheet & Plate

5083 plate is the strongest non-heat-treatable aluminium plate in general supply, with excellent weldability, seawater resistance and toughness at cryogenic temperatures. In aerospace it is used for cryogenic tanks, launch and test-site structures, ground support equipment, shelters and tooling plate. Metline supplies 5083 sheet and plate in O, H111, H116, H321 and H32 to AMS 4056, ASTM B209 and B928, worldwide.

5083 aluminium plates for cryogenic tanks and welded ground equipment
Alloy
5083 (Al-4.4Mg-0.7Mn)
Tempers
O, H111, H116, H321, H32
Thickness
About 0.5 – 250 mm
Standards
AMS 4056 · ASTM B209 · B928
Overview

What 5083 plate does in aerospace

5083 is an aluminium-magnesium-manganese alloy with about 4.4 % magnesium. It reaches the highest strength of the non-heat-treatable alloys, keeps that strength well after welding and is one of the few aluminium alloys qualified for service down to liquid-gas temperatures.

Aircraft primary structure uses 2xxx and 7xxx plate; statements that 5083 forms fuselages, wings or tail surfaces are not borne out by airframe practice. 5083 plate is used where welded, corrosion-resistant plate is needed: cryogenic propellant and storage tanks, launch pads and test stands, ground support equipment, air-transportable shelters and containers, ramp and deck structures on ships that operate aircraft, and cast or rolled tooling plate for jigs and fixtures.

Outside aerospace, the same plate is the default for ship hulls, LNG tanks, road tankers and armour, which keeps it widely available in a broad range of sizes and tempers.

Chemical composition

5083 chemical composition (wt %)

ElementMinimumMaximumRole in the alloy
Silicon (Si)—0.40Impurity
Iron (Fe)—0.40Impurity
Copper (Cu)—0.10Kept low for seawater resistance
Manganese (Mn)0.401.0Adds strength and refines grain
Magnesium (Mg)4.04.9Main strengthening element
Chromium (Cr)0.050.25Grain control, stress-corrosion resistance
Zinc (Zn)—0.25Impurity
Titanium (Ti)—0.15Grain refiner in the cast ingot
Others, each / total—0.05 / 0.15
Aluminium (Al)RemainderAbout 92.4 – 95.6 %

Registered Aluminum Association limits. 5083 has no registered zirconium requirement; Zr is covered by "others".

Mechanical & physical properties

5083 plate properties by temper

AMS 4056 covers 5083 in the O temper only, from about 1.3 mm to 203 mm thick. Strain-hardened tempers are bought to ASTM B209, ASTM B928 (marine H116 and H321) or EN 485-2. Minimums fall slightly for thicker plate.

TemperSpecified tensileSpecified yield (min)Typical tensileTypical yieldTypical elongation
O / H111275 – 350 MPa (40 – 51 ksi)125 MPa (18 ksi)290 MPa145 MPa22 %
H116 / H321≥ 305 MPa (44 ksi)215 MPa (31 ksi)317 MPa228 MPa16 %
H32305 – 385 MPa (44 – 56 ksi)215 MPa (31 ksi)317 MPa228 MPa12 %

Some published tables list H32, H111, H112 and H116 values "to AMS 4056"; AMS 4056 is an O-temper specification, so those figures should be checked against ASTM B209 or B928.

Physical properties

Density
2.66 g/cm³ (0.096 lb/in³)
Modulus of elasticity
70.3 GPa (10,200 ksi)
Thermal conductivity
About 117 – 120 W/m·K
Electrical conductivity
About 29 % IACS
Coefficient of thermal expansion
23.8 µm/m·°C (20 – 100 °C)
Melting range
591 – 638 °C
Brinell hardness
About 75 HB (O) to 85 HB (H321)
Tempers

Choosing a 5083 temper

O / H111

Annealed; most formable and toughest. Standard for cryogenic tanks and AMS 4056 orders.

H116 / H321

Strain-hardened with controlled processing and tested for exfoliation and intergranular corrosion (ASTM B928). The marine and exposed-structure tempers.

H32

Strain-hardened and stabilised; similar strength to H321 without the corrosion testing.

H112

As rolled for thick plate; properties guaranteed at a lower level than H116.

Cast tooling plate

Cast and precision-milled 5083 plate for flat, stress-free jigs and fixtures.

Armour

H131 and related tempers to MIL-DTL-46027 for armoured structures.

Standards

Specifications and equivalents

SpecificationScope
SAE AMS 40565083-O sheet and plate, about 1.3 – 203 mm
ASTM B209 / ASME SB-209Sheet and plate, all tempers
ASTM B928High-magnesium plate for marine service (H116, H321) with G66 and G67 corrosion testing
MIL-DTL-46027Weldable aluminium armour plate (5083 and 5456)
QQ-A-250/6 (cancelled)Superseded by AMS 4056, ASTM B209 and B928
EN 485-2 / EN 573-3EN AW-5083 (AlMg4.5Mn0.7), Werkstoff 3.3547
Supply range

Sizes and weights

Supply range

Sheet
About 0.5 – 6 mm
Plate
About 6 – 250 mm; cast tooling plate to about 400 mm
Width
900 – 2650 mm; wider plate by enquiry
Length
To about 12 m; cut to size
Imperial
48 × 96, 48 × 144, 60 × 120, 72 × 240 and 96 × 288 in
Surface
Mill finish, PVC film, or milled tooling-plate faces

Weight is 2.66 kg per square metre per millimetre of thickness: a 1250 × 2500 × 10 mm plate weighs about 83 kg, and a 2000 × 6000 × 20 mm plate about 638 kg. See the plate weight calculator.

Fabrication

Welding, forming and service limits

Welding

MIG and TIG with ER5183; as-welded joints reach about the O-temper minimum strength.

Forming

O and H111 form well; H321 and H116 need larger bend radii.

Machining

Gummy; use sharp, polished tools and coolant. Cast tooling plate machines cleanly and stays flat.

Temperature

Avoid sustained service above about 65 °C, where sensitisation can cause intergranular and stress corrosion.

Cryogenic

Strength rises and toughness is retained at −196 °C; 5083-O is a standard LNG and liquid-oxygen tank alloy.

Corrosion testing

For exposed structure, order H116 or H321 to ASTM B928, which requires G67 mass-loss and G66 exfoliation tests.

Applications

Typical applications

  • Cryogenic tanks for liquid oxygen, nitrogen and LNG at launch and test sites
  • Ground support equipment platforms, ramps and welded frames
  • Air-transportable shelters, containers and transit cases
  • Tooling plate for jigs, fixtures and assembly tools
  • Naval aviation: deck structures and equipment on ships that operate aircraft
  • Other sectors: marine hulls, tankers, armour and pressure vessels
Ordering

How to order

  1. SpecifyAlloy and temper, thickness, width and length or cut blanks, quantity and the governing specification with its revision (AMS 4056, ASTM B209 or B928).
  2. ConfirmWe confirm the specification can be met, the tolerance class, any extra tests and the delivery terms (EXW, FOB, CIF or DAP).
  3. InspectMaterial is checked for dimensions, straightness and surface condition; tests named on the order are carried out or arranged with a third party.
  4. DocumentEach lot ships with a mill test certificate to EN 10204 3.1 showing chemistry and mechanical results, traceable to the cast or lot number.
  5. Pack and shipExport packing in sealed, moisture-protected wooden cases or on pallets, shipped by sea or air to your port or door.
Sources

References and standards

  1. SAE AMS 4056 – Aluminum Alloy, Sheet and Plate, 5083-O, Annealed
  2. ASTM B209 – Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
  3. ASTM B928 – High Magnesium Aluminum-Alloy Sheet and Plate for Marine Service and Similar Environments
  4. MIL-DTL-46027 – Armor Plate, Aluminum Alloy, Weldable 5083 and 5456
  5. The Aluminum Association – International Alloy Designations and Chemical Composition Limits (Teal Sheets)
  6. ASM Handbook, Vol. 2 – Properties and Selection: Nonferrous Alloys and Special-Purpose Materials
FAQ

5083 aerospace aluminium (aluminum) plate: FAQs

What does AMS 4056 cover?

AMS 4056 covers 5083 sheet and plate in the annealed O temper, about 1.3 to 203 mm thick. Other tempers are ordered to ASTM B209, B928 or EN 485.

Is 5083 plate used for aircraft wings or fuselages?

No. Airframe structure uses heat-treatable 2xxx and 7xxx alloys. 5083 is used for cryogenic tanks, ground equipment, shelters and tooling.

What is the difference between H116 and H321?

Both are strain-hardened tempers with the same minimum strength and are tested for exfoliation and intergranular corrosion under ASTM B928; they differ in processing route.

Why is 5083 used for cryogenic tanks?

It becomes stronger and stays tough at very low temperature, and it welds well, so large tanks can be fabricated and used safely.

Can 5083 plate be used above 65 °C?

Sustained service above about 65 °C is not recommended because of sensitisation; 5454 is the usual alternative for warm service.

Do you supply cut-to-size 5083 plate worldwide?

Yes. Metline ships 5083 plate cut to size worldwide with EN 10204 3.1 certificates and export packing.

Need 5083 plate for cryogenic or GSE work?

Send temper, thickness, size and quantity. We will reply with availability, certification and a delivered price.