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Packaging alloy guide

5182 and 5052 Aluminium Sheet and Coil for Can Ends

Can end stock is thin, high-magnesium aluminium coil, usually 5182 and sometimes 5052, that is lacquered and pressed into the lids, easy-open ends and tabs of beverage and food cans. It must be strong enough to hold internal pressure at a very thin gauge, form a reliable score line and rivet, and carry food-contact coatings that survive retort and filling. This guide covers alloys, tempers, properties, coatings and tolerances; Metline supplies bare and coated end stock to can and closure makers worldwide.

Coated aluminium coils used as can end and tab stock
Alloys
5182 (main), 5052
Tempers
H19 bare; H48 / H49 coated
Gauge
0.20 – 0.50 mm
Standard
EN 541 · EN 573-3 · ASTM B209
Overview

Why can ends need a different alloy from bodies

The end of a beverage can is the most heavily engineered part of the package. It is flat, so it cannot rely on curvature for stiffness, yet it must resist internal pressures well above atmospheric in carbonated drinks, and in food cans it must survive retort sterilisation. It also carries an easy-open feature: a scored panel that must tear cleanly under a finger, but never leak, and a rivet that holds the tab.

These demands call for higher strength than the 3104 body alloy can give, so ends are made from 5182, an aluminium-magnesium alloy with about 4.5 % Mg. Magnesium in solid solution raises strength strongly when the alloy is cold-rolled, which lets end makers reduce gauge and metal weight while keeping buckle pressure.

End stock is almost always supplied pre-coated. The rolling mill or a coil coater applies the inside and outside lacquers and a wax lubricant, and the end maker presses ends straight from the coated coil. The coating bake changes the temper designation from H19 (bare) to H48 or H49 (coated), because the heat partly recovers the cold work.

Chemical composition

5182 and 5052 chemical composition (wt %)

Registered limits below follow the Aluminum Association and EN 573-3. 5182 is the standard end and tab alloy; 5052 is used for some food can ends, closures and less demanding lids where its lower strength is sufficient.

Element51825052Role
Magnesium (Mg)4.0 – 5.02.2 – 2.8Main strengthening element; higher Mg gives higher strength
Manganese (Mn)0.20 – 0.50≤ 0.10Grain control and extra strength in 5182
Chromium (Cr)≤ 0.100.15 – 0.35Grain control and stress-corrosion resistance in 5052
Silicon (Si)≤ 0.20≤ 0.25Impurity
Iron (Fe)≤ 0.35≤ 0.40Impurity; kept low for formability
Copper (Cu)≤ 0.15≤ 0.10Impurity
Zinc (Zn)≤ 0.25≤ 0.10Impurity
Titanium (Ti)≤ 0.10—Grain refiner
Others each / total≤ 0.05 / 0.15≤ 0.05 / 0.15
AluminiumRemainderRemainder
Tempers

H19, H48 and related tempers

TemperMeaningTypical use
H19Extra-hard, cold-rolled, no thermal treatment after rollingBare end and tab stock before coating
H18 / H38Full-hard; H38 is stabilised by a low-temperature treatmentBare closure and lid stock
H36 / H46Three-quarter hard; H46 after lacquer bakeEnds and lids that need more formability
H48Full-hard, then lacquered or painted; the bake partially anneals the metalCoated beverage and food can ends, tabs
H49Extra-hard, then lacquered; slightly higher strength than H48Thin-gauge ends where maximum strength is needed

The H4x designations are defined in EN 515 and ANSI H35.1 for strain-hardened products that are subsequently heated during painting or lacquering. Because the bake lowers strength slightly, mills roll the bare strip a little harder than the target so that the coated coil meets the H48 window.

Mechanical properties

Mechanical properties of can end stock

As with body stock, end stock properties are usually specified as a strength window agreed with the end maker, because both too-soft and too-hard metal cause problems at the score and rivet. The ranges below are indicative for thin can-end gauges; the purchase specification governs.

Alloy & temperTensile strength RmYield strength Rp0.2Elongation A50
5182-H19 (bare)≈ 380 – 420 MPa≈ 340 – 395 MPaAbout 3 – 6 %
5182-H48 / H49 (coated)≈ 340 – 400 MPa≈ 290 – 350 MPaAbout 4 – 8 %
5052-H19 / H39≈ 290 – 320 MPa≈ 240 – 290 MPaAbout 2 – 5 %
5052-H48 / H49 (coated)≈ 270 – 310 MPa≈ 220 – 270 MPaAbout 3 – 6 %
5052 / 5182 H36 / H46Lower and more formable; window to specification

Indicative ranges collected from published can-end stock specifications and supplier data; values vary with gauge, rolling route and bake cycle. Every coil is supplied with a mill certificate showing actual results.

Physical properties (5182)

Density
2.65 g/cm³
Modulus of elasticity
About 69.6 GPa
Melting range
About 577 – 638 °C
Note on service temperature
Like other high-Mg alloys, 5182 is not used for long periods above about 65 °C in structural service; this does not affect cans
Coatings

Coatings and lubricant on coated end stock

The coating system protects the metal from the product inside, protects the outside during filling and handling, and lets the end be pressed without galling. Coatings must comply with the food-contact regulations of the market where the can is sold, such as the US FDA 21 CFR 175.300 and EU Regulation 1935/2004 frameworks.

LayerTypical film weightCommon chemistryPurpose
Inside (product side)About 10 – 13 g/m²Epoxy, or BPA-free polyester, acrylic or vinyl systemsBarrier against acidic, sulphurous or salty contents
Outside (public side)About 3 – 6 g/m²Epoxy or polyester, clear or gold tintedAbrasion and corrosion protection, appearance
LubricantAbout 40 – 100 mg/m² waxParaffin or synthetic waxSmooth feed and forming in the shell press
Pre-treatmentConversion coating under the lacquerChromium-free systems increasingly usedAdhesion of the lacquer to aluminium
  • Solvent resistance: coating withstands repeated solvent rubs (for example MEK double rubs) without exposing metal
  • Sterilisation: no blush, loss of gloss, peeling or flaking after retort, for example 121 °C for 30 minutes
  • Acid and sulphur resistance: inner coating unaffected after retort in acid or sulphur test solutions
  • Adhesion: cross-hatch adhesion at the top rating
  • Porosity: low enamel-rater readings on formed ends
Supply range

Sizes and dimensional tolerances

Supply range

Thickness
About 0.20 – 0.50 mm; beverage ends usually at the thin end of this range
Width
About 500 – 1,600 mm for coil; narrow slit strip for tab stock
Inner diameter
300, 350, 405 or 505 mm
Sheet
Coated sheets cut to length, for example 500 – 4,000 mm, for sheet-fed presses
Coating colours
Clear, gold and other tints
CharacteristicTypical tolerance
Thickness 0.22 – 0.30 mm± 0.005 mm
Thickness 0.30 – 0.50 mm± 0.008 mm
Width ≤ 1,000 mm (coil)± 1.0 mm
Width > 1,000 mm (coil)± 1.5 mm
Slit strip ≤ 100 mm± 0.2 mm
Edge camberAbout ≤ 0.5 mm over 2,000 mm
FlatnessWave height and frequency limited per metre, for example ≤ 3 waves per metre
Telescoping of coilAbout ≤ 5 mm; layer offset ≤ 2 mm

Bare strip is normally supplied without joints; coated coils may contain a limited number of marked joints by agreement.

Comparison

5182 vs 5052 for ends and lids

Factor51825052
Strength in H19 / H48HigherModerate
Typical useBeverage ends and tabs, pressurised food endsFood can ends, closures, lids, non-pressurised packs
Gauge reduction potentialGood: allows thinner endsLimited
Formability at the same temperGoodSlightly better
Recycling with 3104 bodiesRemelts into can-sheet compositionsAlso compatible

Both alloys have excellent corrosion resistance under lacquer. For pressurised beverage cans 5182 is the norm. For the can body itself, see our 3104 and 3004 can body stock guide.

Quality

Surface and coil quality requirements

  • No serious blisters, missed coating, scratches, corrosion, oil spots, peeling, streaks, colour variation, roll marks or periodic defects
  • Burr height on slit edges kept very small, typically within about 0.04 mm
  • Clean, tight coil ends without loose wraps
  • Even wax film across the width
  • Tab stock without curl that would interfere with feeding

Typical lot tests include tensile properties, thickness profile, coating weight, coating cure (solvent rubs), adhesion, retort resistance and lubricant weight.

Ordering

How to order can end stock

  1. SpecifyAlloy and temper, gauge, width or sheet size, ID, coating system, film weights, colour and lubricant, plus the end type.
  2. QualifyTrial coils are pressed into shells and converted ends to confirm score residual, buckle pressure and coating integrity.
  3. ContractWe confirm supply, test plan, packing and delivery terms (EXW, FOB, CIF or DAP).
  4. ShipCoils on wooden skids, wrapped against moisture and dust, with an EN 10204 3.1 certificate and coating test report.
Sources

References and standards

  1. EN 541 – Aluminium and aluminium alloys: rolled products for cans, closures and lids
  2. EN 515 – Aluminium and aluminium alloys: wrought products, temper designations
  3. ANSI H35.1 – American National Standard Alloy and Temper Designation Systems for Aluminum
  4. US FDA 21 CFR 175.300 – Resinous and polymeric coatings
  5. EN 573-3 – Chemical composition and form of wrought products
FAQ

Can end aluminium (aluminum) stock: FAQ

Why are can ends made from 5182 and not 3104?

The end is flat and must resist internal pressure at a thin gauge, so it needs more strength than 3104 gives. 5182 contains about 4.5 % magnesium, which makes it much stronger after cold rolling.

What does H48 mean on coated end stock?

H48 is a full-hard strain-hardened temper that has then been heated during lacquering. The bake slightly softens the metal, so the mill rolls it harder to land in the H48 strength window after coating.

When is 5052 used for can lids?

For food can ends, closures and lids that are not highly pressurised, where its moderate strength is enough and good formability is useful. Pressurised beverage ends use 5182.

What inside coating is used on can ends?

Traditionally epoxy-based lacquers, now often replaced by BPA-free polyester, acrylic or vinyl systems. The coating is chosen for the contents and must comply with the food-contact rules of the destination market.

Can you supply bare H19 end stock for our own coil coating line?

Yes. Bare 5182-H19 and 5052-H19 coil can be supplied with a clean surface ready for pre-treatment and coating. Tell us the gauge, width, ID and target post-bake strength.

What thickness tolerance is typical?

About ± 0.005 mm for gauges up to 0.30 mm and ± 0.008 mm from 0.30 to 0.50 mm, or tighter by agreement.

Sourcing end and tab stock?

Send your specification, coating system and volumes. Metline will reply with matching 5182 or 5052 coil, test data and delivery options.