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Packaging alloy guide

3104 and 3004 H19 Aluminium Coil for Can Bodies

Can body stock is thin, fully hard (H19) aluminium coil in 3104 or 3004 that can makers blank, cup and draw-and-iron into the seamless body of a two-piece beverage or food can. It must combine high strength, low and predictable earing, a clean lubricated surface and very tight gauge control. This guide explains the alloys, properties, sizes and quality checks; Metline supplies can body coil to can makers worldwide.

Wide coils of thin H19 aluminium can body stock
Alloys
3104 (main), 3004
Temper
H19, H18 on request
Gauge
About 0.24 – 0.38 mm
Standard
EN 541 · EN 573-3 · ASTM B209
Overview

How a can body is made from coil

A two-piece aluminium can has a seamless body and a separate end. The body starts as a flat coil about a quarter of a millimetre thick. In a cupping press the coil is lubricated, blanked into discs and drawn into shallow cups. A bodymaker then redraws each cup and pushes it through a series of ironing rings that thin the wall to roughly a third of the starting gauge, while the base keeps close to the original thickness.

After ironing, the can is trimmed to height, washed, coated inside and decorated outside, then necked and flanged to accept the end. Every step stresses the metal differently: the cupping step needs even flow in all directions, the ironing step needs the metal to thin without tearing, and the finished wall must resist buckling, internal pressure and the heat of the coating ovens.

This combination is why can body stock is a specialised product. The alloy is chosen for strength and ironing response, rolling and annealing are controlled to give a balanced crystallographic texture, and the surface is kept clean and evenly oiled so it does not gall the tooling at line speeds of thousands of cans per minute.

Chemical composition

3104 and 3004 chemical composition (wt %)

Both alloys are Al-Mn-Mg grades. 3104 allows wider iron and silicon limits, which makes it well suited to remelting used beverage cans; it is the standard body alloy today. 3004 has slightly tighter limits and is also used for body stock and for other deep-drawn products. Limits below are the registered values (EN 573-3 / Aluminum Association).

Element31043004Role
Silicon (Si)≤ 0.6≤ 0.30Forms intermetallics that help clean the ironing tools
Iron (Fe)≤ 0.8≤ 0.7With Mn, forms the hard particles that prevent galling
Copper (Cu)0.05 – 0.25≤ 0.25Adds strength and improves bake response
Manganese (Mn)0.8 – 1.41.0 – 1.5Main strengthening element; controls grain structure
Magnesium (Mg)0.8 – 1.30.8 – 1.3Solid-solution and work-hardening strength
Zinc (Zn)≤ 0.25≤ 0.25Impurity
Titanium (Ti)≤ 0.10—Grain refiner
Gallium / Vanadium≤ 0.05 each—Trace elements from recycled metal
Others each / total≤ 0.05 / 0.15≤ 0.05 / 0.15
AluminiumRemainderRemainder

The wider Fe and Si limits of 3104 let mills use a high share of recycled can scrap. A can body and end mix remelts close to 3104 composition, which is one reason the beverage can is so readily recycled.

Mechanical properties

Mechanical properties of H19 can body stock

Can body properties are agreed between the rolling mill and the can maker rather than taken from a general sheet table, because each bodymaker line and can design has its own targets. The figures below are typical ranges for H19 body stock in the as-rolled condition; strength falls slightly after the coating bake.

Property3104-H19 typical3004-H19 typicalComment
Tensile strength Rm≈ 280 – 310 MPa≈ 270 – 300 MPaAs-rolled, longitudinal
Yield strength Rp0.2≈ 260 – 290 MPa≈ 250 – 280 MPaOften specified as a window, not just a minimum
Elongation A50About 2 – 5 %About 2 – 5 %Low, as expected for full-hard temper
Earing (4 or 8 ears)Typically ≤ 3 %Typically ≤ 3 %Measured on a cup drawn from the coil
Strength after bakeDrop of roughly 20 – 30 MPaSimilarSimulated coating bake around 200 °C

Ranges are indicative only and vary with gauge and process route. The purchase specification and mill certificate govern acceptance.

Physical properties (3104)

Density
2.72 g/cm³
Modulus of elasticity
About 69 GPa
Melting range
About 600 – 655 °C
Thermal conductivity
About 160 W/m·K
Tempers

Why H19, and when other tempers are used

H19

Extra-hard, cold-rolled temper with no final anneal. Highest strength, which lets can makers use thinner gauges. Standard for beverage can bodies.

H18 / H38

Slightly softer full-hard tempers sometimes used for food cans, aerosol and specialty bodies that are drawn deeper but ironed less.

H14 / H24

Half-hard tempers for shallow-drawn containers, lids and closures, not for drawn-and-ironed bodies.

Texture control

Mills balance the cube texture from hot-rolling with the rolling texture from cold-rolling so the 0°/90° and 45° ears cancel out and earing is low.

Supply range

Gauges, widths and coil sizes

Typical supply range

Thickness
About 0.24 – 0.38 mm; most beverage body stock sits around 0.24 – 0.28 mm
Thickness tolerance
Usually around ± 0.005 mm, or tighter by agreement
Width
About 750 – 2,000 mm and wider, matched to the cupping press
Inner diameter
Commonly 405 mm or 505 mm
Surface
Mill finish, cleaned, with a controlled light lubricant film
Coil weight
To the can maker's handling limits

Light-weighting has pushed body gauges down over the years; check which gauge your bodymaker tooling is set for.

Weight per square metre is easy to estimate: 3104 at 2.72 g/cm³ weighs about 0.71 kg/m² at 0.26 mm and 0.76 kg/m² at 0.28 mm. A 1,700 mm wide coil of 0.26 mm stock therefore carries roughly 830 m of strip per tonne.

Quality

Surface, edge and dimensional requirements

  • Surface: free from corrosion, cracks, inclusions, laps, peeling, roll marks, heavy streaks, oil stains and pick-up
  • No joints: body stock coils are normally supplied without welds or splices
  • Edges: cleanly slit, without cracks or noticeable burrs that could break off into the tooling
  • Flatness: controlled so the strip feeds straight into the cupping press
  • Lubricant: even film within the agreed weight range, compatible with the can washer
  • Cleanliness: low inclusion content, often verified by ultrasonic or bodymaker trials

Typical tests on each lot include tensile and yield strength, earing on a drawn cup, thickness profile, surface inspection and lubricant weight. EN 541 sets out the general requirements for rolled aluminium used for cans, closures and lids, and the detailed limits come from the customer specification.

Comparison

Body, end and tab alloys compared

PartUsual alloyTemperWhy
Can body3104 (or 3004)H19Strength after ironing, good recyclability, low earing
Can end (lid)5182H19 / H48Higher Mg gives strength for thin ends that resist pressure
Tab5182 or 5042H19 / H48Stiffness and formability for the rivet and lever
Food can body3104, 3004, 5052H18 / H19Drawn and redrawn rather than ironed
Closures and caps8011, 3105H14 – H16Formability for ROPP caps

See our guide to 5052 and 5182 can end stock for the lid side of the can.

Ordering

How to order can body coil

  1. SpecifyAlloy, temper, gauge and tolerance, width, ID, coil weight, lubricant type and weight, strength window and earing limit.
  2. QualifyTrial coils are run on the bodymaker line to confirm tear-off rate, earing and can performance.
  3. ContractWe confirm supply, test plan, packing and delivery terms (EXW, FOB, CIF or DAP).
  4. ShipCoils packed eye-to-sky or eye-to-wall on wooden skids, wrapped against moisture, with an EN 10204 3.1 mill certificate.
Sources

References and standards

  1. EN 541 – Aluminium and aluminium alloys: rolled products for cans, closures and lids
  2. EN 573-3 – Chemical composition and form of wrought products
  3. ASTM B209 – Aluminum and Aluminum-Alloy Sheet and Plate
  4. The Aluminum Association – International Alloy Designations and Chemical Composition Limits
  5. The Aluminum Association – Aluminum beverage can recycling
FAQ

Can body aluminium (aluminum) coil: FAQ

Why is 3104 used for can bodies instead of 3003?

3104 contains magnesium as well as manganese, so it work-hardens to much higher strength in H19 temper. That strength lets can makers use a thinner gauge. Its wide iron and silicon limits also make it ideal for recycling used cans back into new body stock.

What thickness is beverage can body stock?

Most beverage can body stock is around 0.24 – 0.28 mm, with the full range running to about 0.38 mm for larger or specialty cans. The wall is ironed down to roughly a third of the starting gauge.

What is earing and why does it matter?

Earing is the wavy rim that forms when a disc is drawn into a cup because the metal flows unevenly in different directions. High earing means more metal is trimmed off as scrap and can cause jams. Can body stock is processed to keep earing low, typically within about 3 %.

What is the difference between 3004 and 3104?

They are very similar Al-Mn-Mg alloys. 3104 has higher allowable iron and silicon and a set copper range, which suits recycled metal; 3004 has a slightly higher manganese range. Both are used in H19 temper for can bodies.

Is the can end made from the same alloy?

No. Ends and tabs are usually 5182, which has higher magnesium for strength at thin gauges. The body is 3104. When cans are recycled the mix melts to a composition close to 3104.

Do you supply coated can stock?

Body stock is normally supplied bare and lubricated, because the can maker coats the can after forming. End stock is usually supplied pre-coated; ask for details on our can end guide.

Planning a can body stock programme?

Send your specification and volumes. Metline will reply with matching 3104 or 3004 coil, test data and logistics for your plant.