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Duralumin-type extrusions for machined parts

2017 T4 Aluminium Automotive Profiles

2017 is the original duralumin: an aluminium-copper-magnesium-manganese alloy that reaches high strength by natural ageing in the T4 temper. As extruded bar, tube and profiles it gives automotive engineers a strong, very machinable material for fittings, hydraulic and pneumatic parts and precision brackets. Metline supplies 2017 and EN AW-2017A extrusions, fully certified, to manufacturers worldwide.

2017 aluminium extruded bars and profiles for machined automotive parts
Alloy
2017 / 2017A (Al-Cu-Mg-Mn)
Main temper
T4 / T451
Forms
Profiles, bar, tube, wire
Equivalents
EN AW-2017A · 3.1325 · A2017
Overview

What is 2017 aluminium?

2017 descends directly from the first age-hardening aluminium alloy, discovered in the early twentieth century and sold as duralumin. With about 4 % copper, 0.6 % magnesium and 0.7 % manganese, it is solution heat-treated, quenched and left to age at room temperature to the T4 temper, where it reaches roughly the strength of mild steel at one-third of the weight.

For aircraft, 2017 has largely been replaced by 2024, which is stronger. In general engineering and automotive supply, however, 2017 and its European sister 2017A remain popular because they machine beautifully, keep good toughness in T4 and are widely available as extruded and drawn bar, tube and simple profiles.

In vehicles, 2017 is a material for machined and fastened parts, not for welded structures or body panels. It is chosen for fittings, connectors, valve and pump bodies, gear-shift and pedal components, screw-machine parts and rivets, where high strength in a compact part matters more than weldability or atmospheric corrosion resistance.

Chemical composition

2017 chemical composition (wt %)

Element2017 (AA)Role
Silicon (Si)0.20 – 0.8Minor strengthening
Iron (Fe)0.7 maxImpurity
Copper (Cu)3.5 – 4.5Main strengthening element (Al2Cu precipitates)
Manganese (Mn)0.40 – 1.0Strength and grain control
Magnesium (Mg)0.40 – 0.8Accelerates and strengthens natural ageing
Chromium (Cr)0.10 max
Zinc (Zn)0.25 maxImpurity
Titanium (Ti)0.15 maxGrain refiner
Others, each / total0.05 / 0.15
Aluminium (Al)Remainder

EN AW-2017A (AlCu4MgSi(A)) has very similar limits and is the usual European designation. For most machined parts 2017 and 2017A are interchangeable, but state which one your drawing requires.

Mechanical & physical properties

Mechanical properties of 2017 extrusions

ConditionTensile strengthYield strength (0.2 %)ElongationHardness
2017-T4, typical427 MPa / 62 ksi276 MPa / 40 ksi22 %105 HB
Extruded T4, minimum often specified (wall ≤ 12.5 mm)345 MPa215 MPa12 %—
Extruded T4, minimum often specified (wall 12.5 – 100 mm)345 MPa195 MPa12 %—
2017-O, typical179 MPa / 26 ksi69 MPa / 10 ksi22 %45 HB

Minimums vary between standards (ASTM B211 for cold-finished bar, EN 755-2 for EN AW-2017A extrusions, national extrusion standards for profiles). The governing standard and actual test results are stated on the certificate.

Physical properties (T4)

Density
2.79 g/cm³
Modulus of elasticity
about 72 GPa
Shear strength
about 260 MPa
Fatigue strength (5×10⁸ cycles)
about 125 MPa
Thermal conductivity
about 134 W/m·K
Electrical conductivity
about 34 % IACS
Melting range
about 513 – 640 °C
Tempers

T4, T451 and T6: what to order

T4

Solution heat-treated and naturally aged. The standard temper for 2017 extrusions and bar, giving the property set above.

T451 / T4511

T4 plus controlled stretching to relieve quench stresses. Preferred for parts with heavy machining, because they move less.

T6

Artificial ageing is possible but not the normal practice for 2017, and properties are not tabulated in the common standards. If you need higher strength than 2017-T4, 2024-T3 or 2014-T6 is usually the better choice.

O

Annealed for forming or cold heading, followed by solution treatment and ageing.

Standards

2017 standards and equivalents

SystemDesignationTypical product standard
Aluminum Association / ASTM2017ASTM B211 (cold-finished bar and rod), ASTM B316 (rivet and cold-heading wire)
UNSA92017—
European (EN)EN AW-2017A / AlCu4MgSi(A)EN 755-2 (extrusions), EN 754-2 (drawn), EN 573-3
German Werkstoff3.1325—
ISOAlCu4MgSiISO 209
Japan (JIS)A2017JIS H4040 (bar), JIS H4100 (extruded shapes)
China (GB)2017GB/T 3191, GB/T 6892
Supply range

2017 profiles, bar and tube we supply

Typical supply range

Extruded profiles
Open and hollow sections to drawing within the press size limits for hard alloys
Round, square, hex and flat bar
Extruded or cold-drawn, metric and imperial sizes
Tube
Extruded or drawn seamless tube
Lengths
Standard 3 – 6 m; cut to length on request
Surface
Mill finish; anodising and chromate-free conversion coating on request

2xxx alloys extrude more slowly than 6xxx alloys, so very thin walls and complex hollows are limited. Send the drawing for a feasibility check.

Working with 2017

Machining, joining and protection

Machining

Excellent in T4: short broken chips, good finish and accurate threads. Use sharp carbide or HSS with positive rake and coolant.

Welding

Not recommended for fusion welding: the alloy is prone to hot cracking and loses strength in the heat-affected zone. Use mechanical fastening or adhesive bonding.

Corrosion

Copper reduces atmospheric corrosion resistance. Anodise, apply conversion coating and paint, or keep the part in a protected environment such as inside a housing filled with oil.

Heat

Service above about 120 – 150 °C over long periods over-ages the alloy and lowers strength.

Cold heading

Rivets and cold-headed parts are formed freshly quenched or in O temper, then naturally aged to T4.

Anodising

Takes clear and hard anodic coatings, with a slightly less bright appearance than 6xxx alloys.

Applications

Automotive applications of 2017 extrusions

  • Hydraulic and pneumatic components: valve bodies, manifolds, cylinder end caps and couplings machined from bar or profile
  • Fasteners and rivets: rivets, studs and special screws for assemblies where steel weight is not wanted
  • Power-train fittings: machined brackets, spacers and sensor housings inside protected areas
  • Controls: gear-shift, pedal and steering-column components machined from extruded bar
  • Motorsport parts: lightweight machined fittings and suspension hardware
  • Tooling and fixtures: jigs, gauges and assembly-line fixtures in vehicle plants

Engine blocks, oil pans, wheels and brake discs are not made from 2017. Engine blocks and oil pans are cast (A319, A356 or similar), wheels are cast A356 or forged 6061 / 6082, and brake discs are cast iron or ceramic composites.

Comparison

2017 compared with 2024, 2014 and 6061

Property2017-T42024-T32014-T66061-T6
Typical tensile strength~427 MPa~483 MPa~483 MPa~310 MPa
Typical yield strength~276 MPa~345 MPa~414 MPa~276 MPa
MachinabilityVery goodGoodGoodGood
WeldabilityPoorPoorPoorGood
Corrosion resistanceFairFairFairGood

2017 gives most of the strength of 2024 with easier machining. Where welding or outdoor exposure is required, choose 6061 automotive profiles instead.

Ordering

How to order 2017 extrusions

  1. SpecifyAlloy (2017 or 2017A), temper (T4 or T451), section drawing or bar size, length, quantity and end use.
  2. Confirm the standardASTM B211, EN 755-2 / EN 754-2, JIS H4040 or your own specification.
  3. QuoteWe confirm availability, tolerances, certification and delivery terms (EXW, FOB, CIF or DAP) for your plant or port.
  4. Process and inspectBars and profiles are cut, straightened where needed and checked for dimensions, temper and surface.
  5. Document and shipEach lot ships with an EN 10204 3.1 mill test certificate, heat or lot traceability and a packing list, in seaworthy export packing. Third-party inspection can be arranged on request.
Sources

References and standards

  1. ASTM B211/B211M – Aluminum and Aluminum-Alloy Rolled or Cold-Finished Bar, Rod, and Wire
  2. EN 755-2 – Extruded rod/bar, tube and profiles: mechanical properties
  3. EN 573-3 – Aluminium and aluminium alloys: chemical composition and form of wrought products
  4. The Aluminum Association – International Alloy Designations and Chemical Composition Limits (Teal Sheets)
  5. ASM Handbook, Vol. 2 – Properties of Wrought Aluminum and Aluminum Alloys: 2017
FAQ

2017 aluminium (aluminum) automotive profiles: frequently asked questions

Is 2017 the same as duralumin?

Yes, in practice. 2017 is the standardised form of the original duralumin alloy: aluminium with about 4 % copper plus magnesium and manganese, strengthened by natural ageing.

What is the difference between 2017 and 2017A?

2017A is the European registration with slightly different limits for silicon, magnesium and minor elements. Properties are very close, and most machined parts can use either.

Can 2017 extrusions be welded?

Fusion welding is not recommended because of hot cracking and strength loss. Join 2017 parts mechanically or by adhesive bonding.

Why is 2017 normally supplied in T4 rather than T6?

2017 is designed to reach its useful strength by natural ageing. Artificial ageing adds little practical benefit and is not covered by the common standards; 2014-T6 or 2024 is chosen when higher strength is needed.

Is 2017 corrosion resistant?

Moderately. Its copper content makes it less resistant than 5xxx and 6xxx alloys, so exposed parts should be anodised or painted.

Do you supply 2017 worldwide?

Yes. Metline supplies 2017 and 2017A extrusions, bar and tube worldwide with EN 10204 3.1 certificates.

Need 2017 bar or profiles?

Send the size, temper, quantity and destination, and our team will reply with availability and a delivered quotation.