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Door systems

Aluminium Sliding Door Systems

An aluminium sliding door system is a set of extruded frame and sash profiles, tracks, rollers, locks, seals and glazing that lets large glass panels slide past each other instead of swinging open. Types range from simple two-panel balcony doors to heavy lift-and-slide and multi-track stacker doors spanning a whole façade. Metline supplies sliding door profiles, thermal-break sections, tracks and hardware to door fabricators for residential and commercial projects worldwide.

Large aluminium sliding doors opening a living room onto a terrace
Profile alloy
6063-T5 / T6, 6061-T6 for heavy parts
Types
Standard, lift-and-slide, stacker, slim
Sash weight
Up to about 400 kg (lift-and-slide)
Standards
EN 14351-1 · AAMA/WDMA/CSA 101
Overview

How an aluminium sliding door works

A sliding door has a fixed outer frame with two or more tracks. Sashes (the moving glazed panels) ride on rollers in the bottom track and are guided at the head. Because the panels never swing into the room or onto a balcony, sliding doors save floor space and can be made far larger than hinged doors, which is why they dominate patios, balconies and wide openings.

Aluminium is the material of choice for this job because its strength and stiffness let the frame stay narrow while carrying heavy double or triple glazing. A 6063-T5 or T6 extrusion can include the roller channel, screw ports, seal grooves, glazing pockets and a polyamide thermal break in one profile, which timber and uPVC cannot match at the same sightlines.

The quality of a sliding door depends less on the glass than on four parts: the frame and sash profiles, the rollers and track, the interlock and seals where the panels meet, and the locking hardware. Get those right and the door slides with a light push for decades; get them wrong and it leaks, whistles in the wind and drags on worn rollers.

System types

Types of aluminium sliding door

Standard (in-line) sliding door

Two or more sashes on parallel tracks, the most economical system. Brush or EPDM seals and adjustable rollers. Suits apartments, balconies and interior partitions with panels up to about 100 – 150 kg.

Lift-and-slide door

Turning the handle lifts the sash off its compressed seals onto heavy rollers; lowering it clamps the seals back. That gives far better air and water tightness than a standard slider and allows sashes of around 300 – 400 kg on heavy-duty hardware.

Multi-track stacker door

Three to six tracks so all moving panels stack behind one fixed panel, opening two-thirds or more of the width. Common in villas, hotels and restaurants.

Pocket sliding door

Panels slide into a cavity in the wall, leaving the opening fully clear. Needs the wall to be designed around the pocket and good drainage of the concealed track.

Slim-frame sliding door

Interlock sightlines of around 20 – 40 mm and concealed outer frames for a nearly all-glass look. Uses stiffer profiles, often steel-reinforced interlocks, and precise hardware. See slimline doors.

Commercial and automatic sliders

Heavier sections, safety glazing and motor operators for shop entrances, offices and public buildings. See commercial doors.

Configurations

Common opening layouts

Layout codePanelsOpeningTypical use
XO / OX1 sliding + 1 fixedAbout 50 %Apartment balconies, small patios
XX2 slidingAbout 50 %, either sideInterior partitions, wardrobes
OXXO2 sliding centre + 2 fixedAbout 50 % in the middleWide living rooms with a central opening
XXX (3-track)3 sliding on 3 tracksAbout 67 %Villas, terraces
XXXX / 4-track4 or more stacking panels75 % or moreHotels, restaurants, large terraces
Corner (90°) sliderTwo runs meeting with no corner postOpens the corner completelyPremium homes and resorts

X = sliding panel, O = fixed panel, viewed from outside by North American convention. Confirm the viewing side on drawings, because conventions differ by country.

Technical parameters

Typical profile and performance parameters

Figures below are typical ranges for current residential and light-commercial systems. Actual values depend on the specific system, panel size and test report, so always check the declared performance for the size you are ordering.

ParameterStandard sliderLift-and-slide / premium
Profile alloy and temper6063-T56063-T6; 6061-T6 or steel for reinforcing interlocks
Frame depth70 – 120 mm116 – 200 mm (thermally broken)
Profile wall thickness1.4 – 2.0 mm2.0 – 2.5 mm on load-bearing parts
Thermal breakOptionalPolyamide strips 15 – 35 mm
Maximum sash weightAbout 80 – 150 kgAbout 250 – 400 kg, higher with special hardware
Glazing5 – 24 mm single or double24 – 52 mm double or triple
Frame U-value (Uf)About 5 – 7 W/m²K without breakAbout 2.0 – 3.5 W/m²K
Air permeability (EN 12207)Class 2 – 3Class 3 – 4
Water tightness (EN 12208)Class 3A – 5AClass 7A – E750 and above
Wind resistance (EN 12210)Class B2 – C3Class C3 – C5

Whole-door U-value (Ud) is calculated per EN ISO 10077 or NFRC 100 and depends mainly on the glass; a thermally broken frame with Low-E double glazing typically reaches roughly 1.4 – 2.0 W/m²K.

Materials

Profiles, alloys and thermal breaks

ComponentMaterialWhy
Outer frame and sash6063-T5 or T6 extrusionSmooth surface for coating, accurate thin-walled sections
Interlock and meeting stiles6063-T6 or 6061-T6, sometimes steel-reinforcedMust resist wind bending over the full door height
Bottom track6063-T6 with stainless steel or aluminium running railWear resistance under rollers
Thermal breakGlass-fibre reinforced polyamide PA66 GF25Low conductivity, expansion close to aluminium
RollersStainless steel or sealed bearing tandem rollersCarries sash weight; must be adjustable
SealsEPDM gaskets, silicone-treated brush pile with finAir and water tightness

6063 dominates door profiles because it extrudes at high speed into complex hollow sections with a fine surface finish. Its typical T6 yield strength of about 214 MPa (specified minimum around 170 MPa) is ample for frames. For very tall doors the governing check is stiffness, not strength: the interlock must not deflect more than about L/175 under design wind load, so section depth matters more than alloy choice. See 6063 extrusions.

Glazing and hardware

Glass, locks and seals

Safety glass

Glass in doors must be safety glazing: toughened or laminated to EN 12600 in Europe, 16 CFR 1201 / ANSI Z97.1 in the US, AS 1288 in Australia.

Insulating glass units

Typical double units are 5 + 12 to 16 mm cavity + 5 mm with a Low-E coating and argon fill; triple units are used in cold climates.

Acoustic and security glass

Laminated glass with acoustic interlayer cuts traffic noise; laminated inner panes also resist forced entry.

Locking

Hook locks engage the interlock; multi-point locks add security on large panels. Lift-and-slide handles lock automatically when lowered.

Low threshold

Recessed or flush tracks give step-free access but need careful drainage design to keep water out.

Insect screens

Sliding or pleated screens can run on an extra track. See screen doors.

Standards

Performance standards and codes

RegionProduct standardWhat it covers
Europe / UKEN 14351-1 with EN 12207, EN 12208, EN 12210CE / UKCA declaration: air, water, wind, thermal, acoustic, safety
North AmericaAAMA/WDMA/CSA 101/I.S.2/A440 (NAFS); NFRC 100/200Performance class (R, LC, CW, AW) and grade; U-factor and SHGC labels
Hurricane zonesASTM E1886 / E1996, Florida Building CodeImpact and cyclic pressure tests
AustraliaAS 2047Windows and external glazed doors, water and wind ratings
ProfilesEN 755-2, EN 12020, ASTM B221Mechanical properties and tolerances of the extrusions
CoatingsQualicoat, AAMA 2603/2604/2605, EN ISO 7599Powder coating and anodising quality
Typical projects

How sliding doors are typically specified

  • Coastal villa patio: four-track lift-and-slide door around 6 m wide, thermally broken frame, Low-E laminated double glazing and marine-grade pre-treated powder coat.
  • Apartment balcony: two-panel OX standard slider with a low threshold, toughened double glazing and an integrated insect screen.
  • Hotel guest rooms: repeated lift-and-slide units with acoustic glass, child-safe restrictors and one finish across all floors.
  • Office meeting rooms: slim-frame interior sliders with single laminated glass for flexible partitions.
  • Restaurant frontage: multi-track stacker opening most of the façade to a terrace in good weather.
Supply

How to order sliding door profiles from Metline

  1. Door scheduleOpening sizes, layout code, quantity, location (ground floor, high-rise, coast) and any code or test requirement.
  2. System selectionStandard, lift-and-slide, stacker or slim; thermal break; glass make-up; threshold type; hardware and colour.
  3. Shop drawingsElevations, sections and cutting lists for approval, or supply to your own system drawings.
  4. InspectionProfile dimensions, coating thickness and hardware checks; EN 10204 3.1 mill certificates for extrusions.
  5. DeliveryProfiles in bundles or cut to size, with hardware boxed by door, export-packed, on EXW, FOB, CIF or DAP terms.
Sources

References and standards

  1. EN 14351-1 – Windows and doors: product standard, performance characteristics
  2. AAMA/WDMA/CSA 101/I.S.2/A440 – North American Fenestration Standard
  3. NFRC 100 – Procedure for determining fenestration product U-factors
  4. EN 755-2 – Extruded rod/bar, tube and profiles: mechanical properties
  5. ASTM B221 – Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
FAQ

Aluminium (aluminum) sliding doors: FAQ

What is the difference between a sliding door and a lift-and-slide door?

A standard slider runs on rollers with brush or light gasket seals at all times. A lift-and-slide door lifts the sash off compressed seals when the handle is turned and clamps it down when closed, giving much better air and water tightness and allowing far heavier panels.

How large can an aluminium sliding door panel be?

Standard sliders usually carry panels of up to about 100 – 150 kg. Heavy lift-and-slide systems are commonly rated to about 400 kg per sash, which allows glass panels around 3 m high and 3 m wide depending on glass thickness.

Are aluminum sliding doors energy-efficient?

With a polyamide thermal break, Low-E insulating glass and good seals, whole-door U-values of about 1.4 – 2.0 W/m²K are typical. Non-thermally broken frames are suitable only for mild climates or interior use.

Which alloy is used for sliding door profiles?

6063 in T5 or T6 temper for almost all frames and sashes, because it extrudes cleanly and coats well. 6061-T6 or steel inserts are sometimes used in interlocks of tall doors that need extra stiffness.

Can sliding doors have a flush threshold?

Yes, many systems offer recessed tracks for step-free access. The track must drain to the outside or into a channel, and exposed locations usually need a canopy or a slightly raised sill to keep water tightness.

What do you need for a sliding door quotation?

Opening sizes, layout, quantity, door type, glass specification, finish, required performance or code, and delivery destination. Architectural drawings make pricing faster and more accurate.

Specifying sliding doors?

Send your door schedule, glazing and finish requirements to sales@metline.in. We will return a profile proposal and a delivered price.