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Window systems

Aluminium Fixed Windows

An aluminium fixed window is a glazed unit that does not open: the glass sits in a single aluminium frame with no sash, hinges or rollers. That makes it the simplest, most airtight and usually the cheapest window per square metre, and it allows larger glass and slimmer sightlines than any opening window. Metline supplies fixed window profiles in 6063, thermal-break sections and accessories to window fabricators for residential, commercial and façade projects worldwide.

Large aluminium fixed windows on a modern building façade
Frame alloy
6063-T5 / T6
Frame types
Standard or thermal break
Glazing
Single, double, triple, laminated
Standards
NAFS · EN 14351-1 · ASTM B221
Overview

What is an aluminium fixed window?

A fixed window (also called a fixed light, fixed lite or, when large, a picture window) is a frame and a glazing unit, held in place by glazing beads or structural sealant, with nothing that moves. Its job is to admit daylight, frame a view and keep weather out. Ventilation and escape are provided by other windows or doors in the same opening or room.

Because there is no opening joint, a fixed window has only one weather line to seal: the glass to the frame. Air leakage is typically far lower than for a sliding or casement window of the same size, and the frame can be much narrower because it does not have to carry a sash, lock or hinge. This is why fixed lights are used wherever the designer wants the most glass and the least frame: stair towers, double-height living rooms, shop fronts, hotel lobbies and the upper panes of window walls.

Aluminium suits fixed windows particularly well. A 6063 extrusion is stiff and strong enough to carry heavy insulating glass units over long spans with a frame face of 40 – 60 mm, it holds tight dimensional tolerances, and it can be powder coated or anodised in any colour. With a polyamide thermal break, an aluminium frame also reaches the thermal values required by modern energy codes.

Types

Types of aluminium fixed window

Direct-set fixed window

Glass is glazed straight into the outer frame without a sash profile. Gives the narrowest sightline and the largest glass area for a given opening.

Fixed panel (sash-set)

Glass is set in a fixed sash profile that matches the operable vents beside it, so all panes in a combination look the same from outside.

Picture window

A single large pane, often 2 – 3 m wide, chosen to frame a view. Glass weight and wind load usually govern the frame section and fixings.

Thermal break fixed window

Inner and outer aluminium shells joined by glass-fibre-reinforced polyamide strips, glazed with Low-E double or triple units for energy-code compliance.

Fixed window wall

Several fixed frames mulled together, or a stick-built ribbon of fixed lights between floor slabs, forming a continuous glass wall on low- and mid-rise buildings.

Shaped fixed window

Arched, round, triangular, trapezoid or raked frames made by bending or mitring the extrusions; only possible because the unit does not need to open.

Materials

Frame alloys, profiles and thermal breaks

Window frames are extruded almost exclusively from 6063 aluminium. It extrudes at high speed through complex hollow dies, produces a fine surface that powder coats and anodises evenly, and reaches adequate strength after ageing. Where a long mullion or a very large pane needs more stiffness, the section is made deeper or a 6005A or 6061 reinforcing profile is inserted, rather than changing the alloy of the whole system.

ComponentTypical materialNotes
Frame and glazing beads6063-T5 or T6 extrusion to ASTM B221 / EN 755Wall thickness commonly 1.4 – 2.0 mm on residential and 2.0 – 3.0 mm on commercial systems
Mullions and transoms6063-T6, or 6005A-T6 for long spansDepth chosen to meet deflection limits under design wind load
Thermal breakPolyamide PA66 with 25 % glass fibreRolled into the profile; shear strength tested to EN 14024
Gaskets and sealsEPDM or siliconeWedge gaskets on the bead side; structural silicone in some systems
Setting blocks and spacersEPDM or silicone, 80 – 90 Shore APlaced under the glass at the quarter points or per glass maker
AnchorsGalvanised or stainless steel straps and screwsIsolated from aluminium to avoid galvanic attack
Frame typeTypical frame U-value (Uf)Typical use
Non-insulated aluminium5.5 – 7.0 W/m²KWarm climates, interior screens, utility buildings
Thermal break, standard2.5 – 3.5 W/m²KMost temperate-climate housing and offices
Thermal break, high-performance1.0 – 2.0 W/m²KLow-energy and passive-house-style buildings

U-values are indicative ranges for commercially available systems. The certified figure for a given window comes from calculation or testing to EN ISO 10077 or NFRC 100.

Glazing

Glass options for fixed windows

In a fixed window the glass is around 80 – 90 % of the area, so it decides most of the thermal, acoustic and safety performance. Flat glass weighs about 2.5 kg/m² for every millimetre of thickness, which is why large triple-glazed picture windows need heavier frames and careful handling.

GlazingTypical make-upCentre-pane UgBest for
Single toughened6 – 10 mm≈ 5.7 W/m²KInterior, warm-climate and utility use
Double, Low-E, argon6 / 16 Ar / 6 mm≈ 1.0 – 1.1 W/m²KMost housing and commercial projects
Triple, Low-E, argon4 / 14 / 4 / 14 / 4 mm≈ 0.5 – 0.7 W/m²KCold climates, low-energy buildings
Laminated (PVB or ionoplast)6.38 – 12.76 mm or moreAs per unitSafety, security, overhead and floor-level glazing
Acoustic laminated IGUAsymmetric panes, acoustic PVBAs per unitRoads, rail and airport noise
Solar control / tintedCoated or body-tinted outer paneAs per unitReducing solar gain on west and south façades

Safety glazing is mandatory in hazardous locations: near doors, close to floors, in large panes people may walk into, and in overhead glazing. In North America tempered and laminated glass must meet ANSI Z97.1 or CPSC 16 CFR 1201; in Europe toughened glass follows EN 12150, laminated glass EN 14449, and impact classification EN 12600.

Performance

Performance ratings and standards

Windows are rated as complete products, not as profiles. The rating depends on the frame, glass, gaskets, drainage and installation together, so ask for the test report that covers the size and configuration you intend to buy.

PropertyNorth AmericaEuropeWhat it tells you
Product standardAAMA/WDMA/CSA 101/I.S.2/A440 (NAFS)EN 14351-1Overall performance class and test regime
Performance classR, LC, CW, AW (rising severity)Declared per propertySuitability for housing, light commercial or high-rise
Air leakageASTM E283EN 1026 / EN 12207 classes 1 – 4Draughts and heat loss
Water penetrationASTM E331 / E547EN 1027 / EN 12208 classes 1A – 9A, EResistance to driven rain
Wind loadASTM E330EN 12211 / EN 12210 classes 1 – 5, ExxxStructural strength and deflection
ThermalNFRC 100 (U-factor), NFRC 200 (SHGC)EN ISO 10077-1/-2Energy-code compliance
AcousticASTM E90 / E1332 (STC, OITC)EN ISO 10140 / EN ISO 717-1 (Rw)Sound reduction

Because a fixed window has no opening joint, it usually achieves a higher air and water class than an operable window from the same system. Structural design checks that the frame does not deflect enough to damage the glass seal; a common limit for framing members is span/175 under design wind load.

Finishes

Surface finishes and colours

Powder coating

Polyester powder in any RAL or custom colour, 60 – 80 µm, to AAMA 2603/2604 or Qualicoat. The standard finish for residential and most commercial windows.

Super-durable and PVDF

AAMA 2604 / 2605 or Qualicoat Class 2 and 3 coatings keep colour and gloss longest in strong sun and coastal air. Specified for façades and high-rise work.

Anodising

Clear, bronze or black anodic film to EN ISO 7599 / Qualanod, class 15 – 25 µm. Gives a metallic look and hard surface that does not chalk.

Wood-grain

Sublimation printed on a powder base coat to look like oak, walnut or teak, for villas and heritage-style projects.

Dual colour

Thermal break frames can be coated in a different colour inside and outside, for example black outside and white inside.

Coastal pre-treatment

Near the sea, specify a high-performance pre-treatment and minimum coating thickness, and plan regular washing.

Comparison

Fixed windows compared with opening windows

FactorFixed windowCasement / awningSliding window
VentilationNoneGoodGood, half the opening
Air tightnessHighestHigh (compression seals)Lower (brush seals)
Maximum glass sizeLargestLimited by hinge and sash weightLimited by roller capacity
SightlinesNarrowest frameWider (sash + frame)Wide interlock
Hardware and maintenanceNoneHinges, handles, locksRollers, tracks, locks
Relative cost per m²LowestHigherMedium
Cleaning outsideFrom outside or by access equipmentPossible from inside on some typesPossible from inside

Most real elevations combine both. A typical approach is a large fixed pane for the view, with a casement or awning vent beside or above it for fresh air, or a fixed transom above a sliding door. Building codes also require an openable emergency escape window in some bedrooms, which a fixed light alone cannot provide.

Design and installation

Design and installation points

  • Size the frame for glass weight and wind: a 2.4 × 2.4 m triple-glazed unit can weigh over 200 kg; the sill and setting blocks must carry it without rotating the profile.
  • Glass bite and edge clearance: keep the glazing rebate deep enough for the unit thickness and its sealant; too little bite is a common cause of seal failure.
  • Drainage: even a fixed light needs a drained and ventilated glazing rebate, with weep slots, so water that gets past the outer gasket can escape.
  • Thermal movement: allow for frame expansion of about 2.3 mm per metre for a 100 °C range; fix through slotted holes on long frames.
  • Perimeter seal: use a compatible backer rod and sealant, or pre-compressed tape and membranes, between frame and wall; this joint fails more often than the window.
  • Isolation: separate aluminium from wet cement, steel and copper with tape or coating to prevent corrosion and staining.
  • Access for cleaning and replacement: plan how the outside of high fixed panes will be cleaned and how a broken pane would be replaced from inside or outside.
Applications

Typical applications

Homes and villas

Picture windows in living rooms, gable glazing, stair windows and clerestories above head height.

Apartments and hotels

Fixed panes beside opening vents in guest rooms, and full-height fixed glass in lobbies and corridors.

Offices and retail

Ribbon windows, fixed shop-front glazing and transoms above entrances, often in thermal break frames.

Schools and hospitals

Laminated fixed glazing in corridors and halls, with acoustic glass on noisy façades.

Ordering

How to order fixed window profiles from Metline

  1. Send the scheduleWindow sizes, quantities, elevations or drawings, and the building location and height.
  2. Set the performanceThermal target (U-value), acoustic, safety and wind-load requirements, and the standard to be met (NAFS, EN 14351-1 or local code).
  3. Choose frame, glazing pocket and finishStandard or thermal break frame, glass thickness the bead must take, colour and coating standard.
  4. Approve the submittalWe return section drawings, a profile and accessory list and a quotation on EXW, FOB, CIF or DAP terms.
  5. Inspect and shipDimensional and coating checks, material certificates for the extrusions, and export packing of profiles with edge protection.
Sources

References and standards

  1. AAMA/WDMA/CSA 101/I.S.2/A440 – North American Fenestration Standard (NAFS)
  2. EN 14351-1 – Windows and doors: product standard, performance characteristics
  3. EN ISO 10077-2 – Thermal performance of windows, doors and shutters: frames
  4. ASTM B221 – Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
  5. NFRC 100 – Procedure for determining fenestration product U-factors
FAQ

Aluminium (aluminum) fixed windows: FAQ

Are fixed windows more energy efficient than opening windows?

Generally yes. With no opening joint they leak less air, and the narrower frame means more of the area is high-performance glass. With a thermal break frame and Low-E argon double glazing, an aluminium fixed window can reach whole-window U-values around 1.4 – 1.8 W/m²K.

How large can an aluminium fixed window be?

Size is limited by glass manufacture, handling, wind load and frame stiffness rather than by the window type. Single panes of 2.5 × 3 m are routine, and larger units are possible with deeper frames, laminated glass and lifting equipment on site.

What alloy are aluminium window frames made from?

6063 in T5 or T6 temper, extruded to ASTM B221 or EN 755. It gives the best surface for powder coating and anodising. Long mullions may use 6005A-T6 or internal reinforcement for extra stiffness.

Can a fixed window be combined with an opening window?

Yes. Fixed lights are often mulled to casement, awning, tilt-turn or sliding vents in one frame, or set as transoms above doors, so the elevation has both a large view and ventilation.

Do aluminium fixed windows need maintenance?

Very little. Wash the frames and glass periodically, keep drainage slots clear, and inspect the perimeter sealant every few years. There is no hardware to lubricate or adjust.

Which glass should I choose for a picture window?

For most climates a Low-E double glazed unit with argon and a toughened or laminated inner pane. Choose triple glazing in cold climates, solar-control coatings on sunny façades, and laminated glass where safety, security or noise control is required.

Need fixed windows for a project?

Send the window schedule, performance targets, colour and destination to sales@metline.in for a frame profile proposal and quotation.